GUIDE TO SAFE WINCHING .............................................................................................. 3
WARNING ........................................................................................................................... 4
INTRODUCTION ................................................................................................................. 4
WINCH RATING .................................................................................................................. 4
EXAMPLE ............................................................................................................................ 4
FITTING INSTRUCTIONS ................................................................................................... 5
TYPES OF WINCH MOUNTING ......................................................................................... 5
BEHIND THE CAB ........................................................................................................... 5
Flush with Vehicle Deck using bracket part no. BM0001 .............................................. 5
Above Deck Mounting ................................................................................................... 6
Front Mounting ............................................................................................................. 7
LABELS ............................................................................................................................... 7
WIRING ............................................................................................................................... 7
WANDERLEAD REMOTE SOCKET ................................................................................ 8
EMERGENCY STOP ..................................................................................................... 10
LOAD LIMITING SWITCHES ......................................................................................... 10
TESTING ........................................................................................................................... 11
TO OPERATE WINCH ....................................................................................................... 11
FREE SPOOLING .......................................................................................................... 12
CAPACITIES ..................................................................................................................... 12
SERVICE/MAINTENANCE ................................................................................................ 12
REGULAR MONTHLY MAINTENANCE ........................................................................ 12
Yearly maintenance .................................................................................................... 12
OIL SPEC ................................................................................................................... 13
SPARES ..................................................................................................................... 13
CARE OF THE WIRE ROPE ............................................................................................. 13
WIRE ROPES ARE NOT COVERED BY WARRANTY. ................................................. 13
FITTING WIRE ROPE .................................................................................................... 13
TROUBLE SHOOTING TIPS ............................................................................................. 15
WINCH PARTS LIST ......................................................................................................... 18
SOLENOID ASSEMBLY PARTS ....................................................................................... 19
TEST PROCEDURE FOR SOLENOIDS ........................................................................... 20
TEST PROCEDURE FOR MOTOR ................................................................................... 21
INSTRUCTIONS FOR OVERHAUL OF RAMSEY ............................................................. 22
MODEL DC-200 SERIES RAM-LOK ................................................................................. 22
DIS-ASSEMBLY ............................................................................................................. 22
RE-ASSEMBLY .............................................................................................................. 26
WARRANTY ...................................................................................................................... 29
APPENDIX ......................................................................................................................... 30
BATTERIES ................................................................................................................... 30
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Summary of Contents for DCY200
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