Ramsey Electronics DCY200, Fitting & Operating Instructions, Page: 25 / 30

9. Check drum bushings (item 26) for
signs of wear. Replace if necessary by
pressing old bushings from drum (item
10) and pressing new ones into place.
10. Examine shifter assembly (item 1) for
damage to yoke. Yoke should be firmly
attached to shaft, yet, able to swivel
freely around shaft. Replace if
necessary by removing pin (item 58)
from handle (item 15). Remove rubber
plug (item 59) from housing. Unscrew
setscrew enough to allow shifter
assembly to be removed from housing.
Check clutch housing bushing (item
26) for signs of wear. Remove if
necessary by pressing old bushing
from housing (item 17) and pressing
new one into place.
Install new shifter assembly (item 1)
by placing end of shaft, opposite yoke,
through spring (item 67) and into
housing (item 17). Attach (item 15)
handle to shaft using roll pin (item 58).
Tighten setscrew, in housing, enough
to allow shifter assembly to operate
properly. Replace rubber plug.
11. Check cover bushing (item 8) for signs
of wear. Replace if necessary by
removing old bushing and pressing
new bushing into place.
12. Check pinion gear on motor for signs
of wear. If necessary replace gear
(item 13), O-ring, (item 52) and fibre
washer (item 71) as follows:
A. Place fibre washer (item 71) and well
oiled O-ring (item 52) over end of
motor shaft and down to bottom of
shaft.
B. Insert key (item 46) into motor shaft
keyway. Slide pinion gear over shaft
and key. Use a hammer and 7/8” I.D.
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