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Raket 95 Manual - English     

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 Raket 95 Manual - English

6. Technical data for Raket 95

Engine model

One-cylinder two-stroke engine of Dual Charge model

Cylinder volume

94 cm3

Cylinder diameter

56 mm

Stroke

38 mm

Connecting rod length

74 mm

Carburettor

Tillotson HS 319 a, venturi 17,7 mm

Ignition system

Selettra analog

Flywheel

Selettra 113,9 mm

Starter system

Electric, integrated starter (or Magnapull cord starter)

Starter battery

Raket, 14.4 V Nickel-metal hydride (NiMH) 3.0 Ah

Spark plug

NGK BPM 8 Y

Clutch

Centrifugal clutch metal

Sprocket on clutch drum

11 teeth, type 219

Exhaust system

Tuned system with end silencer

Fuel

Alkylate or 95/98 octane lead free petrol

Petrol mix

4% of synthetic two-stroke oil

Squisch 

Min 0,8 mm

Combustion chamber volume

Min.11,0 ml

Bearings

Original SKF 6203 TN9C3 

Sealing rings

17x28x7 sealing lip with Teflon coating and dust seal

Idling speed

2500 rpm

Max rpm

12500 rpm

Max power

7,6 kW at 8600 rpm

Recyclable parts in the engine

82 %

Emission values CO and HC

According to EPA2 standards

Weight

12.1 kg complete engine (engine, starter battery and 

silencer)

7. What do we mean by an 

engine of Dual Charge mod-

el?

If one looks at the inlet in the cylinder 

one can immediately see the big differ-

ence. The inlet is divided up into an upper 

section and a lower section. If one then 

follows the channels one will see that the 

upper channels go directly into the cylin-

der’s upper section, while the lower sec-

tion of the inlet leads via channels down 

into the crankcase, just like an ordinary 

two-stroke engine. 

Insulating flange with two channels en

-

sures that the two streams of air are not 

mixed together. As you can see from the 

picture of the cylinder, the two air streams 

continue each of them through their re-

spective channel into the cylinder.

You may wonder why the air that travels 

on the top side of the throttle doesn’t 

suddenly stop when it no longer has any 

depression to pull it. Well, when it comes 

to air it happens to be the case that when 

one part of an air mass moves, it pulls the 

surrounding air along with it. 

When it comes to the operating strokes, 

when the piston moves downwards 

into the cylinder, a port is opened in the 

cylinder at which point the air stream that 

is not mixed with the fuel streams in and 

rinses clean on the top side of the piston. 

The result is that when the mixture of 

fuel and air flows up from the crankcase 

via the transfer channels it meets with a 

clean combustion chamber. Because of 

this the combustion is much purer, which 

in turn means purer exhaust fumes. Raket 

95 has such good values concerning 

the content levels of carbon monoxide, 

carbon dioxide and hydrogen carbonates 

(HC) that it is able to meet the required 

emission demands without the use of 

catalytic exhaust emission control. 

When the piston moves upwards in the 

cylinder, in other words during the inlet 

and compression stroke, a depression 

occurs in the crankcase. It is this depres-

sion that enables the engine to suck in 

air through the carburettor. The throttle in 

the carburettor divides up the inlet air into 

one part beneath the throttle and one part 

above it. It is only the air that travels be-

neath the throttle that then sucks up fuel 

through the carburettor jet. A rubber inlet 

flange sits between the carburettor and 

the cylinder. The inlet flange also has a 

plate that divides the air and fuel mixture 

when the throttle is completely open.  

However this is not the only advantage 

with Dual Charge. The purer combustion 

also means that the fuel consumption 

is reduced and that the exhaust fumes 

do not smell as bad as in the case of an 

ordinary two-stroke engine. Dual Charge 

engines are also much cleaner in the 

crankcase which has been shown to have 

a positive effect on bearings and seals. 

Summary of Contents for Raket 95

Page 1: ...Owners Manual ENGLISH ...

Page 2: ...Raket 95 WARNING Under no circumstance is it allowed to change the original design of the engine without a written acceptance from the manufacturer You should always use original spare parts Unau thorised changes or non original spare parts can lead to serious damages Contents Owners Manual Raket 95 2 1 Safety 4 2 Instructions for handling and charging a Raket 95 starter battery 6 Safety instructi...

Page 3: ...pped with appropriate protection so that such incidences of contact are avoided and to act in an appropriate fashion so that no injuries of this type occur Radne Motor accepts no respon sibility whatsoever for injuries to people that may occur as a result of something becoming trapped between the rotating parts of a Raket 95 engine 5 A Raket 95 engine is propelled using a flammable fuel alkylate p...

Page 4: ...t automatically stops charging when the battery has reached its full capacity 7 A NiMH battery should not be discharged so that the terminal voltage drops to be low 11 0 volts If you discharge the battery too deeply then one of the battery s cells may be damaged in which case you will no longer be able to recharge the battery to its full capacity 8 A NiMH battery should not be charged until most o...

Page 5: ... battery before you put your kart into storage for the winter If you store away your kart in the autumn with a discharged battery then the battery will almost certainly be inoperable when you take out your kart again in the spring For this reason you should allow your battery to remain charging on trickle charge mode during the period that you will not be us ing it 19 If your kart is to be stored ...

Page 6: ...commend the use of Radne Motor s holder article number 5208 7 When it comes to mounting the battery battery box and the connection between the battery and the starter motor a de scription of how to do this can be found in a separate section of this manual 4 Starting and stopping the Raket 95 engine Thanks to the Raket 95 engine being equipped with an electric starter it is nor mally very easy to s...

Page 7: ...engages If the engine hesitates or even stops then you should test the effect of slightly increasing the Low Speed screw Start with half a turn When you have found a setting at which you can apply the gas and the engine responds immediately then it is time to move onto the setting of the High Speed screw H 6 Drive a few laps of the track so that the engine is really warm Listen thereafter to how t...

Page 8: ...pective channel into the cylinder You may wonder why the air that travels on the top side of the throttle doesn t suddenly stop when it no longer has any depression to pull it Well when it comes to air it happens to be the case that when one part of an air mass moves it pulls the surrounding air along with it When it comes to the operating strokes when the piston moves downwards into the cylinder ...

Page 9: ...ple involved is that abso lutely no changes or modifications may occur The engines should be out of the box in other words exactly as they are delivered Below follow some clarifica tions 1 Crankcase The crankcase should have the same design as shown in the picture The measurements that are of decisive importance are those relating to the part of the crankcase that exactly encloses the crankshaft I...

Page 10: ... nature that the original silencer can be used without any alterations what soever The exhaust system for Micro has a re strictor washer assembled at the cylinder connection The restrictor washer has a diameter of 14 mm One can divide the silencer by drilling out the rivets and replacing them with suitable screws When the silencer is divided one is able to check on the amount of damp ing material ...

Page 11: ...ugh the carburettor we will be able to quickly describe the carburettor s function The carburettor has two caps one made of metal while the other is mould cast Under the moulded cap lie a rubber diaphragm and a gasket There is a small chamber on each side One of these chambers is connected to the engine s crankcase via a channel When the pressure in the crankcase changes the pump diaphragm in the ...

Page 12: ... should open and after that it should re lease air through it down to a pressure of approx 0 5 kp cm2 Now the valve should be totally sealed If this test does not appear to have worked properly then the question is what should we do next The most common problem is probably that the valve is not sealed and in that case one must search for dirt or pores or else change the needle valve PLEASE NOTE Le...

Page 13: ...gasket 0 25 35091 Needlebearing 35092 Crankshaft complete 35096 Washer clutchdrum 35132 Exhaust flange Raket 95 35144 Clutch drum 35147 Needlebearing for clutch 95 35150 Crankcase 35151 Crankcase gasket 35154 Cover for starter support 35155 Neeedlebearing bendix 35156 Support for start engine 35158 Bendix for startengine 35159 Startergear with clutch complete 32112 Startbutton for Raket 95 120 355...

Page 14: ...nual English 27 Splitdrawing manual start 35059 Aircoat 33134 String disc 07 33153 Start boss 33131 Axle for stringdisc 07 35205 Starthandle 33138 Start string 33136 Frictionring Aluminium 33132 O Ring för string disc axlee 55156 Screw countersunk 6x20 55392 Countersunk aluminium washer 6X20 3013 Plate 3014 Screw 3015 Choke axle 3016 Cap 3017 Main diaphragm 3018 Gasket 3019 Screw 3020 Expansion ca...

Page 15: ...Radne Motor AB Markörgatan 2 136 44 Handen Stockholm Sweden Tel 08 556 506 90 Fax 08 556 506 91 info raketengines com www raketengines com Your dealer ...

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