RADLEY 1150-000 Owner'S Manual Download Page 9

1150-000

INVERTER STICK WELDER KIT

8

A broken off valve could release the pressurized contents and cause the cylinder to be 

hurled about at dangerously high speeds, causing serious property damage, personal 

injury, or death. Always use safe methods when moving gas cylinders. Always secure a 

gas cylinder to a wall or approved cylinder cart with a chain before using or storing.

PROTECT GAS CYLINDERS FROM HEAT OR DAMAGE.

 An excess of heat can cause the 

pressurized gas to expand and explode the cylinder. Never weld on the gas cylinder. 

Damaging the outside of the cylinder can cause the cylinder to crack and explode. 

Exploding pressurized gas cylinders can cause serious property damage, personal injury, 

or death.

ELECTRIC AND MAGNETIC FIELDS (EMF).

 Welding operations create EMF around 

the welding equipment and workpieces. Workers who have pacemakers must consult 

with their physician before using this equipment or being within 50 feet of welding 

operations.

EXPERIENCING DIFFICULTIES.

 If you are experiencing difficulties performing the 

intended operation, stop using the equipment. Wear a full-coverage helmet with shade 

(see ANSI Z87.1 safety standard) and safety glasses while welding. Wear proper gloves 

and protective clothing to prevent your skin from being exposed to hot metals, UV and 

IR rays. 
Do not touch the electrode and the ground or grounded work piece at the same time. 

Do not use a welder to thaw frozen pipes. 

SAVE THIS USER MANUAL

WARNING:

 

MISUSE or failure to follow the safety rules stated in this instruction manual may cause 

serious personal injury.

Summary of Contents for 1150-000

Page 1: ...229683 EXTREME 80 OWNER S MANUAL 3 Year Limited Warranty on tool...

Page 2: ...5 Protection Class IP21S Insulation Class H Tool Dimensions 12 3 8 x 4 x 6 15 16 31 5 x 10 2 x 17 6cm Net Weight 6 61lb 3kg Input Power Cord Length 2m 6 5ft Welding Cable Length 1 5m 4 9ft Earth Clamp...

Page 3: ...NTS Product Specifications 1 Table of Contents 2 General Safety Warnings 3 Specific Safety Warnings for Welders 7 Safety Symbols 9 Know Your Radley Stick Welder 10 Assembly 11 Operation 12 Troubleshoo...

Page 4: ...serious personal injury or death Failure to obey a CAUTION safety alert MAY result in personal injury or property damage to you or to others Always obey all messages following this symbol to reduce th...

Page 5: ...n batteries and chargers must always be open to allow cooling air to circulate freely Air vents that are blocked restricted or covered may result in the battery or charger overheating Overheating may...

Page 6: ...or blindness from flying particles Everyday eyeglasses are NOT approved safety glasses WEARING PROPER APPAREL Do not wear clothing apparel or jewelry that can become entangled in moving parts Always...

Page 7: ...urn machine OFF and ensure all moving parts completely stop before walking away Never leave machine running while unattended MAINTAIN WITH CARE Follow all maintenance instructions and lubrication sche...

Page 8: ...r any part of the system is wet Do not immerse them in water Do not allow any body part to come in contact with the electrode if you are in contact with the material being welded ground or electrode f...

Page 9: ...mage personal injury or death ELECTRIC AND MAGNETIC FIELDS EMF Welding operations create EMF around the welding equipment and workpieces Workers who have pacemakers must consult with their physician b...

Page 10: ...ar protection Wear protective helmet and eye protection Switch off and remove plug from power source before cleaning or maintenance Do not use in the rain or leave outdoors while it is raining Keep by...

Page 11: ...that the machinery is switched off and unplugged before adjusting or checking function on the machinery FUNCTIONS 1 Power 2 Alarm 3 Current adjustment 4 Ground cable and clamp 5 Welding cable and ele...

Page 12: ...ected to cathode 2 Instructions for carry strap installation step 1 Get the strap through the buckle Pull the two ends through the buckle Pull the strap tight until it becomes locked by the buckle ste...

Page 13: ...5 64 2 mm and 3 32 2 4 mm electrodes WELDING POSITION easier faster and allows for better penetration If possible the workpiece should be PREPARING THE JOINT Before welding the surface of the workpiec...

Page 14: ...hoice See the following troubleshooting tips to determine if you are using the correct electrode 1 WHEN THE PROPER ROD IS USED a The bead will lay smoothly over the work without ragged edges b The bas...

Page 15: ...the workpiece when striking the initial arc it may be necessary to hold the electrode perpendicular to the workpiece Once the arc is started the angle of the electrode in relation to the workpiece sh...

Page 16: ...GOOD WELD BEAD When the trick of establishing and holding an arc has been learned the next step is learning how to run a good bead The first attempts in practice will probably fall short of acceptable...

Page 17: ...dirt that may have accumulated inside the welder Replace power cord ground cable ground clamp or electrode assembly when damaged or worn Store in a clean dry facility free from corrosive gas excess du...

Page 18: ...17 EXPLODED VIEW...

Page 19: ...00 009 Potentiometer Harnesses 1 10 1150 000 010 Knob 1 11 1150 000 011 Quick Connector 2 12 1150 000 012 Indicator 2 13 1150 000 013 Connection Bar 1 14 1150 000 014 Fan 1 15 1150 000 015 Cable Clamp...

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Page 21: ...1150 000 INVERTER STICK WELDER KIT 20...

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