RADLEY 1150-000 Owner'S Manual Download Page 6

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WARNING: 

OWNER’S MANUAL. 

Read and understand this owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. 

Untrained operators have a higher risk of being hurt or 

killed. Only allow trained/supervised people to use this welder. When welder is not 

being used, disconnect power, remove switch keys, or lock-out  to prevent unauthorized 

use—especially around children. Make your workshop kid proof!

DANGEROUS  ENVIRONMENTS. 

 Do  not  use machinery in areas that are wet, cluttered, 

or have poor lighting. Operating machinery in these areas greatly increases the risk of 

accidents and injury.

MENTAL ALERTNESS REQUIRED.

 Full mental alertness is required for safe operation of 

machinery. Never operate under the influence of drugs or alcohol, when tired, or when 

distracted.

ELECTRICAL  EQUIPMENT  INJURY  RISKS.

 You can be shocked, burned, or killed by 

touching live electrical components or improperly grounded machinery. To reduce this 

risk, only allow qualified service personnel to do electrical installation or repair work, 

and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST.

 Always disconnect machine from power supply before 

making  adjustments, changing tooling, or servicing machine. This prevents an injury risk 

from unintended startup or contact with live electrical components.

EYE PROTECTION.

 Always wear ANSI-approved safety glasses or a face shield when 

operating or observing machinery to reduce the risk of eye injury or blindness from 

flying  particles. Everyday eyeglasses are NOT approved safety glasses.

WEARING  PROPER  APPAREL. 

 Do  not  wear clothing, apparel or jewelry that can 

become entangled in moving parts. Always tie back or cover long hair. Wear non-slip 

footwear to reduce risk of slipping and losing control or accidentally contacting cutting 

tool or moving parts.

HAZARDOUS DUST.

 Dust created by machinery operations may cause cancer, birth 

defects, or long-term respiratory damage. Be aware of dust hazards associated with each 

workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION.

 Always wear hearing protection when operating or observing 

loud machinery. Extended exposure to this noise without hearing protection can cause 

permanent hearing loss.

REMOVE ADJUSTING TOOLS.

 Tools left on machinery can become dangerous 

projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on 

machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB.

 Only use this tool for its intended purpose - do 

not force it or an attachment to do a job for which it was not designed. Never make 

unapproved modifications—modifying tool or using it differently than intended may 

result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS.

 Keep proper footing and balance at all times when operating 

machine. Do not overreach! Avoid awkward hand positions that make workpiece control 

difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS.

 Keep children and bystanders at a safe distance from the 

work area. Stop using machine if they become a distraction.

Summary of Contents for 1150-000

Page 1: ...229683 EXTREME 80 OWNER S MANUAL 3 Year Limited Warranty on tool...

Page 2: ...5 Protection Class IP21S Insulation Class H Tool Dimensions 12 3 8 x 4 x 6 15 16 31 5 x 10 2 x 17 6cm Net Weight 6 61lb 3kg Input Power Cord Length 2m 6 5ft Welding Cable Length 1 5m 4 9ft Earth Clamp...

Page 3: ...NTS Product Specifications 1 Table of Contents 2 General Safety Warnings 3 Specific Safety Warnings for Welders 7 Safety Symbols 9 Know Your Radley Stick Welder 10 Assembly 11 Operation 12 Troubleshoo...

Page 4: ...serious personal injury or death Failure to obey a CAUTION safety alert MAY result in personal injury or property damage to you or to others Always obey all messages following this symbol to reduce th...

Page 5: ...n batteries and chargers must always be open to allow cooling air to circulate freely Air vents that are blocked restricted or covered may result in the battery or charger overheating Overheating may...

Page 6: ...or blindness from flying particles Everyday eyeglasses are NOT approved safety glasses WEARING PROPER APPAREL Do not wear clothing apparel or jewelry that can become entangled in moving parts Always...

Page 7: ...urn machine OFF and ensure all moving parts completely stop before walking away Never leave machine running while unattended MAINTAIN WITH CARE Follow all maintenance instructions and lubrication sche...

Page 8: ...r any part of the system is wet Do not immerse them in water Do not allow any body part to come in contact with the electrode if you are in contact with the material being welded ground or electrode f...

Page 9: ...mage personal injury or death ELECTRIC AND MAGNETIC FIELDS EMF Welding operations create EMF around the welding equipment and workpieces Workers who have pacemakers must consult with their physician b...

Page 10: ...ar protection Wear protective helmet and eye protection Switch off and remove plug from power source before cleaning or maintenance Do not use in the rain or leave outdoors while it is raining Keep by...

Page 11: ...that the machinery is switched off and unplugged before adjusting or checking function on the machinery FUNCTIONS 1 Power 2 Alarm 3 Current adjustment 4 Ground cable and clamp 5 Welding cable and ele...

Page 12: ...ected to cathode 2 Instructions for carry strap installation step 1 Get the strap through the buckle Pull the two ends through the buckle Pull the strap tight until it becomes locked by the buckle ste...

Page 13: ...5 64 2 mm and 3 32 2 4 mm electrodes WELDING POSITION easier faster and allows for better penetration If possible the workpiece should be PREPARING THE JOINT Before welding the surface of the workpiec...

Page 14: ...hoice See the following troubleshooting tips to determine if you are using the correct electrode 1 WHEN THE PROPER ROD IS USED a The bead will lay smoothly over the work without ragged edges b The bas...

Page 15: ...the workpiece when striking the initial arc it may be necessary to hold the electrode perpendicular to the workpiece Once the arc is started the angle of the electrode in relation to the workpiece sh...

Page 16: ...GOOD WELD BEAD When the trick of establishing and holding an arc has been learned the next step is learning how to run a good bead The first attempts in practice will probably fall short of acceptable...

Page 17: ...dirt that may have accumulated inside the welder Replace power cord ground cable ground clamp or electrode assembly when damaged or worn Store in a clean dry facility free from corrosive gas excess du...

Page 18: ...17 EXPLODED VIEW...

Page 19: ...00 009 Potentiometer Harnesses 1 10 1150 000 010 Knob 1 11 1150 000 011 Quick Connector 2 12 1150 000 012 Indicator 2 13 1150 000 013 Connection Bar 1 14 1150 000 014 Fan 1 15 1150 000 015 Cable Clamp...

Page 20: ...19...

Page 21: ...1150 000 INVERTER STICK WELDER KIT 20...

Page 22: ......

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