RADLEY 1150-000 Owner'S Manual Download Page 8

7

SPECIFIC SAFETY WARNINGS FOR WELDERS

WARNING:

 

In order to avoid mistakes that could cause serious injury, read the following steps 

carefully and understand them thoroughly before using this welder.
WELDING FUMES.

 Breathing welding fumes can cause suffocation or poisoning without 

warning. Keep your head out of welding fumes. Use adequate ventilation at the arc 

to safely remove the fumes from your breathing zone and the general area. Use ANSI 

approved respirators for the type of welding operation. Protect others from these fumes.

WELDING IN A CONFINED SPACE CAN BE HAZARDOUS. 

Always open all covers, 

sustain forced ventilation, remove toxic and hazardous materials, and provide a power 

disconnect to the welder inside the workspace. Always work with someone who can give 

you help from outside the space. Welding can displace oxygen. Always check for safe 

breathing atmosphere and provide air-supplied respirators if necessary. Keep in mind 

that all normal welding hazards are intensified in a confined space.

ELECTRIC SHOCK. DO NOT 

touch live electrical  parts. Connect welder to power 

 

source with approved earth ground. Make sure all electrical connections are tight, 

clean, and dry. Connect workpiece to approved earth ground. The work lead is NOT a 

ground connection and is to be used only to complete the working welding circuit. Do 

not operate the welder if the output cable, electrode, or any part of the system is wet. 

Do not immerse them in water. Do not allow any body part to come in contact with the 

electrode if you are in contact with the  material being welded, ground or electrode 

 

from another welder.

PREVENT FIRES. 

Welding work zones must be kept clear of flammable liquids, such 

as gasoline and solvents; combustible solids, such as paper and wood; and flammable 

gases, such as acetylene and hydrogen. Provide approved fire barriers and fire 

extinguishing equipment for the welding zone. Stay alert for sparks and spatter thrown 

into cracks and crevices that can start a smoldering fire. Inspect the work area again one 

hour after welding for any potential fire hazards.

WORKING AREA.

 Keep working area clear of any material not involved in the welding 

operation. Keep all equipment, workpieces, and work surfaces clean, dry, and free of 

entanglements. Keep lead cables organized and away from your body.

PROTECT BODY FROM ARC BURNS, SPARKS, AND SPATTER.

 Wear correct and 

approved eye, ear, and body protection. Wear complete body protection, such as clean 

and oil-free protective clothing, leather gloves, protective cap, heavy long-sleeve shirt, 

cuffless pants, and high leather boots. DO NOT wear jewelry or frayed clothing. Use a 

welding helmet with the correct shade of filter for the operation. Protect other people 

and property in your working zone from exposure to arc radiation, sparks, and spatter.

HANDLING GAS CYLINDERS.

 Regardless of content, pressurized gas cylinders can 

explode. Always secure a protector cap in place over the outlet valve assembly when 

moving the cylinder. 

Summary of Contents for 1150-000

Page 1: ...229683 EXTREME 80 OWNER S MANUAL 3 Year Limited Warranty on tool...

Page 2: ...5 Protection Class IP21S Insulation Class H Tool Dimensions 12 3 8 x 4 x 6 15 16 31 5 x 10 2 x 17 6cm Net Weight 6 61lb 3kg Input Power Cord Length 2m 6 5ft Welding Cable Length 1 5m 4 9ft Earth Clamp...

Page 3: ...NTS Product Specifications 1 Table of Contents 2 General Safety Warnings 3 Specific Safety Warnings for Welders 7 Safety Symbols 9 Know Your Radley Stick Welder 10 Assembly 11 Operation 12 Troubleshoo...

Page 4: ...serious personal injury or death Failure to obey a CAUTION safety alert MAY result in personal injury or property damage to you or to others Always obey all messages following this symbol to reduce th...

Page 5: ...n batteries and chargers must always be open to allow cooling air to circulate freely Air vents that are blocked restricted or covered may result in the battery or charger overheating Overheating may...

Page 6: ...or blindness from flying particles Everyday eyeglasses are NOT approved safety glasses WEARING PROPER APPAREL Do not wear clothing apparel or jewelry that can become entangled in moving parts Always...

Page 7: ...urn machine OFF and ensure all moving parts completely stop before walking away Never leave machine running while unattended MAINTAIN WITH CARE Follow all maintenance instructions and lubrication sche...

Page 8: ...r any part of the system is wet Do not immerse them in water Do not allow any body part to come in contact with the electrode if you are in contact with the material being welded ground or electrode f...

Page 9: ...mage personal injury or death ELECTRIC AND MAGNETIC FIELDS EMF Welding operations create EMF around the welding equipment and workpieces Workers who have pacemakers must consult with their physician b...

Page 10: ...ar protection Wear protective helmet and eye protection Switch off and remove plug from power source before cleaning or maintenance Do not use in the rain or leave outdoors while it is raining Keep by...

Page 11: ...that the machinery is switched off and unplugged before adjusting or checking function on the machinery FUNCTIONS 1 Power 2 Alarm 3 Current adjustment 4 Ground cable and clamp 5 Welding cable and ele...

Page 12: ...ected to cathode 2 Instructions for carry strap installation step 1 Get the strap through the buckle Pull the two ends through the buckle Pull the strap tight until it becomes locked by the buckle ste...

Page 13: ...5 64 2 mm and 3 32 2 4 mm electrodes WELDING POSITION easier faster and allows for better penetration If possible the workpiece should be PREPARING THE JOINT Before welding the surface of the workpiec...

Page 14: ...hoice See the following troubleshooting tips to determine if you are using the correct electrode 1 WHEN THE PROPER ROD IS USED a The bead will lay smoothly over the work without ragged edges b The bas...

Page 15: ...the workpiece when striking the initial arc it may be necessary to hold the electrode perpendicular to the workpiece Once the arc is started the angle of the electrode in relation to the workpiece sh...

Page 16: ...GOOD WELD BEAD When the trick of establishing and holding an arc has been learned the next step is learning how to run a good bead The first attempts in practice will probably fall short of acceptable...

Page 17: ...dirt that may have accumulated inside the welder Replace power cord ground cable ground clamp or electrode assembly when damaged or worn Store in a clean dry facility free from corrosive gas excess du...

Page 18: ...17 EXPLODED VIEW...

Page 19: ...00 009 Potentiometer Harnesses 1 10 1150 000 010 Knob 1 11 1150 000 011 Quick Connector 2 12 1150 000 012 Indicator 2 13 1150 000 013 Connection Bar 1 14 1150 000 014 Fan 1 15 1150 000 015 Cable Clamp...

Page 20: ...19...

Page 21: ...1150 000 INVERTER STICK WELDER KIT 20...

Page 22: ......

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