RADLEY 1150-000 Owner'S Manual Download Page 1

229683

EXTREME 80

 

OWNER’S MANUAL

3 Year Limited Warranty on tool

Summary of Contents for 1150-000

Page 1: ...229683 EXTREME 80 OWNER S MANUAL 3 Year Limited Warranty on tool...

Page 2: ...5 Protection Class IP21S Insulation Class H Tool Dimensions 12 3 8 x 4 x 6 15 16 31 5 x 10 2 x 17 6cm Net Weight 6 61lb 3kg Input Power Cord Length 2m 6 5ft Welding Cable Length 1 5m 4 9ft Earth Clamp...

Page 3: ...NTS Product Specifications 1 Table of Contents 2 General Safety Warnings 3 Specific Safety Warnings for Welders 7 Safety Symbols 9 Know Your Radley Stick Welder 10 Assembly 11 Operation 12 Troubleshoo...

Page 4: ...serious personal injury or death Failure to obey a CAUTION safety alert MAY result in personal injury or property damage to you or to others Always obey all messages following this symbol to reduce th...

Page 5: ...n batteries and chargers must always be open to allow cooling air to circulate freely Air vents that are blocked restricted or covered may result in the battery or charger overheating Overheating may...

Page 6: ...or blindness from flying particles Everyday eyeglasses are NOT approved safety glasses WEARING PROPER APPAREL Do not wear clothing apparel or jewelry that can become entangled in moving parts Always...

Page 7: ...urn machine OFF and ensure all moving parts completely stop before walking away Never leave machine running while unattended MAINTAIN WITH CARE Follow all maintenance instructions and lubrication sche...

Page 8: ...r any part of the system is wet Do not immerse them in water Do not allow any body part to come in contact with the electrode if you are in contact with the material being welded ground or electrode f...

Page 9: ...mage personal injury or death ELECTRIC AND MAGNETIC FIELDS EMF Welding operations create EMF around the welding equipment and workpieces Workers who have pacemakers must consult with their physician b...

Page 10: ...ar protection Wear protective helmet and eye protection Switch off and remove plug from power source before cleaning or maintenance Do not use in the rain or leave outdoors while it is raining Keep by...

Page 11: ...that the machinery is switched off and unplugged before adjusting or checking function on the machinery FUNCTIONS 1 Power 2 Alarm 3 Current adjustment 4 Ground cable and clamp 5 Welding cable and ele...

Page 12: ...ected to cathode 2 Instructions for carry strap installation step 1 Get the strap through the buckle Pull the two ends through the buckle Pull the strap tight until it becomes locked by the buckle ste...

Page 13: ...5 64 2 mm and 3 32 2 4 mm electrodes WELDING POSITION easier faster and allows for better penetration If possible the workpiece should be PREPARING THE JOINT Before welding the surface of the workpiec...

Page 14: ...hoice See the following troubleshooting tips to determine if you are using the correct electrode 1 WHEN THE PROPER ROD IS USED a The bead will lay smoothly over the work without ragged edges b The bas...

Page 15: ...the workpiece when striking the initial arc it may be necessary to hold the electrode perpendicular to the workpiece Once the arc is started the angle of the electrode in relation to the workpiece sh...

Page 16: ...GOOD WELD BEAD When the trick of establishing and holding an arc has been learned the next step is learning how to run a good bead The first attempts in practice will probably fall short of acceptable...

Page 17: ...dirt that may have accumulated inside the welder Replace power cord ground cable ground clamp or electrode assembly when damaged or worn Store in a clean dry facility free from corrosive gas excess du...

Page 18: ...17 EXPLODED VIEW...

Page 19: ...00 009 Potentiometer Harnesses 1 10 1150 000 010 Knob 1 11 1150 000 011 Quick Connector 2 12 1150 000 012 Indicator 2 13 1150 000 013 Connection Bar 1 14 1150 000 014 Fan 1 15 1150 000 015 Cable Clamp...

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Page 21: ...1150 000 INVERTER STICK WELDER KIT 20...

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