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Installation Manual 

SYSTEM BOILER  

–  TA02A009A0703

 

THE FRIENDLY POWER OF HEAT 

 
Thank you for choosing RADIANT 

 

Declaration for purposes of Art. 7 of Law 46 of 5 April 1990. 

RADIANT BRUCIATORI S.p.A.

 hereby declares that all of its products are constructed to industry standards as required by the Article in 

question and by Article 5 of the law in effect (D.P.R. no. 447/97). 
 

RADIANT BRUCIATORI S.p.A.

 products are type tested EC. 

 
All 

RADIANT

 boilers are constructed according to UNI - CIG (EC) norms. The materials used, such as copper, brass, and stainless steel 

form a compact, homogeneous, highly functional unit that is easy to install and simple to operate. The wall-mounted boiler is equipped with 
all of the approved accessories required to make it a true, independent heating plant for home heating and for the production of hot water for 

domestic needs. All boilers are fully inspected, and come with a certificate of quality signed by the inspector and with a warranty certificate. 
This booklet must be read carefully and stored in a safe place, accompanying the boiler at all times. 
 

RADIANT  BRUCIATORI  S.p.A.  declines  any  and  all  responsibility  for  misinterpretations  of  this  booklet  deriving  from  any 
translations of same. 
RADIANT BRUCIATORI S.p.A. will not be responsible for non-observance of the instructions contained in this booklet or for the 

consequences of any action not specifically described herein.

 

 

INSTALLATION INSTRUCTIONS  -  AND WARNINGS 

 

THIS INSTALLATION, USE, AND MAINTENANCE MANUAL IS AN ESSENTIAL AND INTEGRAL PART OF THE PRODUCT, AND MUST ALWAYS BE KEPT NEAR THE DEVICE. THE WARNINGS CONTAINED IN THIS SECTION ARE ADDRESSED 

BOTH TO THE USER AND TO INSTALLATION AND MAINTENANCE PERSONNEL. THE USER WILL FIND INFORMATION ON OPERATION AND LIMITS OF USE IN THE ACCOMPANYING MANUAL, WHICH SHOULD BE READ VERY CAREFULLY. 
STORE THE MANUAL CAREFULLY FOR FUTURE REFERENCE.  

 
1) GENERAL WARNINGS  
Installation must be performed in observance of current norms, according to the constructor‟s instructions, and by professionally qualified personnel. 

Professionally qualified personnel are those having technical competence in the sector of application of the device (civil or industrial), and, in particular, the constructor‟s authorised service centres. 
Incorrect installation may cause damage to persons, animals, or property, for which the constructor assumes no liability. 

 
- After completely removing the packing, make sure that the contents are in perfect condition. 
In case of doubt, do not use the equipment. Consult the supplier. 

Packing materials (cardboard carton, wooden crate, nails, clips, plastic bags, polystyrene, etc.) are potentially dangerous and must be kept away from children. 
 

- Before performing any cleaning or maintenance operation, turn off the unit by means of the mains switch and/or by means of the appropriate cut-off devices. 
 

- Do not block the air intake or heat dissipation grates. 
 
- In the event of breakdown and/or poor functioning of the device, turn it off and do not attempt to repair it or take any direct action. Refer to professionally qualified personnel only. 

Any repairs must be performed exclusively by a service centre authorised by the constructor, and with original spare parts only. 
Non-observance of the above instruction may compromise the safety of the device. To guarantee efficient and correct operation, the device should undergo period maintenance by professionally qualified personnel according to the constructor‟s instructions. 

 
- Whenever the device is to be put out of service, secure all potentially hazardous parts to prevent accidents or damage. 
 

- If the device is sold or transferred to another owner, or if you move and leave the boiler, make sure that this booklet stays with the boiler so that it may be consulted by the new owner and/or by the installer. 
 

- Use only original spare parts for all devices with optional or kits (including electrical ones). 
 
- WARNING: this device must be used for its intended purpose, i.e., heating and production of domestic hot water. Any other use is improper and therefore dangerous. The constructor will have no contractual or extracontractual liability for damage caused 

by incorrect installation and/or use or by non-observance of instructions supplied by the constructor. 
 

- This device must be used exclusively with a sealed central heating system equipped with an expansion vessel. 
 
2) WARNINGS REGARDING INSTALLATION 

 
Warranty expires 12 months from date of installation and in all cases no later than 18 months from date of construction. First start-up must be performed by authorised personnel only. For any operation on the hydraulic, gas, or electrical circuit regarding the 

heating unit, refer to authorised technicians only and use original spare parts only. Wall-mounted boilers are not to be installed in damp rooms, and must be protected against sprays or jets of water or other liquids to prevent malfunctions of the electrical 
and heating devices. They must not be exposed to direct steam from cookers, and nothing must be placed on top of them. This heating unit has been constructed to heat the home and to produce hot water. The constructor declines all responsibility for 

incorrect installation and/or use of the device. Do not leave the device on when it is not being used: close the gas cock and turn off the mains switch. If you smell gas in the room in which the device is installed, do not operate any electrical switches, 
telephones, or any other device that might cause a spark. Immediately open doors and windows to create an air current to clear the room. Close the main gas cock (at the meter) or the cylinder cock, and request immediate technical service. 
Do not tamper with the device. 

 
SYSTEMS WITH THERMOSTATS 

 
A by-pass must be installed in heating systems with radiators thermostats. 
 

As required by current norms, these devices must be installed by qualified personnel only, who must respect norms UNI-CIG 7129 and 7131 and revisions, fire department regulations, and requirements of the local gas company. Before installing the boiler, 
make sure that the water and heating systems are compatible with its output. The room must be properly ventilated by means of an air intake (see UNI 7129/92 and UNI 7129/95 FA). 

The air intake must be at floor level open flue only, at a point where it cannot be obstructed, and protected by a grate that does not reduce the useful section of flow. 
The use of air flows from adjacent rooms is permitted as long as such rooms are in depression with respect to the outside and as long as there are no wood-burning fireplaces or fans installed there. If the boiler is to be installed externally (for example, on 
balconies or terraces), make sure that it is protected against atmospheric agents to prevent damage to components and voiding of the warranty. In such cases we recommend building a heat compartment to protect the boiler against inclement weather. 

Check the technical data on the packing and on the plate located inside the front casing. Check that the burner is suitable for use with the type of gas available. 
Make sure that all pipes and connections are perfectly sealed and that there are no gas leaks. 

We recommend that the pipes be cleaned out to remove any residues that might negatively affect the operation of the boiler. 
 
3) GENERAL WARNINGS BASED ON TYPE OF POWER SUPPLY 

 
3a) POWER  SUPPLY               

- Electrical safety is achieved only when the device is correctly and efficiently earthed as per current safety norms (IEC 64-8 Electrical Part). 
This fundamental safety requirement must be checked. In case of doubt, request a check of the electrical system by professionally qualified personnel. The constructor will not be liable for any damage caused by lack of or improper earthing of the system. 
 

- Have professionally qualified personnel check that the electrical system is adequate for the maximum absorbed power of the device (indicated on the plate). In particular, make sure that the section of the system wires is suitable for the maximum absorbed 
power of the device. 

 
- Do not use adapters, multiple sockets, and/or extension cords to power the device from the electrical mains. 

Provide a unipolar switch as required by current safety regulations to connect the device to the mains. 
 
- The use of any electrical device requires the observance of some fundamental rules, such as: 

_ do not touch the device with wet or damp parts of the body and/or with bare feet 
_ do not pull on electrical cables 

_ do not expose the device to atmospheric agents (rain, sun, etc.) unless specifically provided for 
_ do not allow the device to be used by children or anyone unfamiliar with its operation 
 

- The power cable must not be replaced by the user. 
If the cable becomes damaged, turn off the device and have the cable replaced by professionally qualified personnel only. 

 
- If you decide not to use the device for an extended length of time, turn off the mains switch that feeds all components of the system using electrical energy (pumps, burner, etc) 

Summary of Contents for RS 24 E 70/90

Page 1: ...ADIANT BRUCIATORI S p A Montelabbate PU ITALY ENGLISH INSTALLATION AND MAINTENANCE MANUAL FOR GAS FIRED ONLY HEATING WALL HUNG BOILERS SYSTEM BOILERS model RS 20 E 40 60 TYPE C ROOM SEALED model RS 24 E 70 90 TYPE C ROOM SEALED SEDBUK BAND D ...

Page 2: ......

Page 3: ...TALLATION page 7 BOILER CONTROL PANEL page 9 STARTING UP THE BOILER FOR THE FIRST TIME page 9 MAIN COMPONENTS page 10 OPEN VENTED WATER SYSTEM page 11 SEALED WATER SYSTEM page 12 ELECTRICAL CONNECTIONS page 13 GAS OPERATION AND ADJUSTMENT page 15 GAS TYPE CONVERSION page 16 SHORT LIST OF COMPONENTS page 19 FAULT FINDING CHART page 20 MAINTENANCE page 20 UNPACKING page 20 ...

Page 4: ...LLATION Warranty expires 12 months from date of installation and in all cases no later than 18 months from date of construction First start up must be performed by authorised personnel only For any operation on the hydraulic gas or electrical circuit regarding the heating unit refer to authorised technicians only and use original spare parts only Wall mounted boilers are not to be installed in dam...

Page 5: ... Minimum rated output kW 11 20 5 BTU hr 37537 70000 Maximum rated output kW 17 5 26 8 BTU hr 60000 91621 Max working pressure heating bar 3 3 Min working pressure heating bar 0 3 0 3 Max heating temperature C 80 80 Width mm 440 440 Height mm 660 660 Depth mm 260 260 Weight Kg 29 29 Coaxial exhaust flue diameter Double exhaust flue diameter Ø Ø 100 60 80 80 100 60 80 80 Flow return connections Ø 3 ...

Page 6: ...h insertion of a vertical coaxial collar N B To insert a bend in the flue reduce total flue length by 0 8 m If either flow or return pipe needs to be sided across top of the boiler the additional part number 37015LP packed separately needs to be fitted on top of boiler flue outlet before fitting elbow this will allow pipework to run under flue pipe See Fig 1 Fig 1 137 260 35 G GAS M CENTRAL HEATIN...

Page 7: ... 45 bend in the flue reduce total flue length by 1 2 m TYPE C WALL MOUNTED BOILERS SEALED COMBUSTION CIRCUIT Kit C Vertical coaxial flue kit system with intake exhaust pipes Ø 118 80 R CENTRAL HEATING RETURN M CENTRAL HEATING FLOW KEY G GAS 35 M 225 137 260 3 4 35 120 440 120 3 4 1 2 450 370 G R 3 4 3 4 80 118 790 max 3000 R CENTRAL HEATING RETURN G GAS M CENTRAL HEATING FLOW KEY 790 137 35 260 35...

Page 8: ...accordance with BS6891 1988 Pipework that supplies the boiler must be a 22 mm ininterrupted supply from meter to the isolation cock of the boiler The complete installation must be tested for soundness as described in the above code BS 6400 1985 BS6891 IMPORTANT BOTH THE USER AND THE MANUFACTURER RELY UPON THE INSTALLER WHOSE JOB IS TO INSTALL THE BOILER AND CONNECT IT TO A CORRECTLY DESIGNED HEATI...

Page 9: ...d Where the lowest part of the terminal is fitted less than 2m 6 6ft above a balcony above ground or above a flat roof to which people have access the terminal MUST be protected by a purpose designed guard Where the terminal is fitted within 850mm 34in of a plastic or painted gutter or 450mm 18in of painted eaves an aluminium shield of at least 1000 mm 40in long should be fitted to the underside o...

Page 10: ...draw a line on the wall on which the boiler will be installed fig 2 2 On the line drawn with the spirit level respecting the distances see fig 1 mark the two points for insertion of the 2 screw anchors or wall anchors for fixing the boiler Choose proper anchors according to the type of wall 3 Hang the boiler fig 3 and make connections to the gas pipe and to the heating system MEASUREMENTS IN mm 44...

Page 11: ...ed with htg flow and return connecting pipes IMPORTANT Before connecting the heating system pipes carefully clean the system with a flushing agent to prevent residual dirt from entering into circulation and negatively affecting boiler function ADVICE AND SUGGESTIONS FOR DEALING WITH VIBRATIONS AND NOISE FROM THE SYSTEM avoid using pipelines of reduced diameter avoid the use of tight bends and adap...

Page 12: ...tomatic ignition system will turn the burner ON It may be necessary to repeat the procedure a few times to purge air from pipes Wait 10 seconds and then to reset the boiler turn ON OFF switch to OFF and then ON to reset and try the ignition procedure once again If locking out persists turn boiler OFF and call the RADIANT HELP LINE 01329 828555 TURNING OFF THE BOILER Turn ON OFF switch to OFF posit...

Page 13: ...4 1 3 2 5 6 7 8 9 10 11 KEY 1 MAIN HEAT EXCHANGER 2 ELECTRONIC IGNITION BOARD S4565QM1012 3 GAS VALVE VK4105 4 BURNER 13 R 5 HEATING SENSOR 1 8 6 LIMIT THERMOSTAT 90 C 7 FLUE HOOD ROOM SEALED 8 ROOM SEALED CHAMBER COVER 9 AIR PRESSURE SWITCH 10 DRAIN TAP 11 EXHAUST FAN ...

Page 14: ...d wiring must be installed in a way which would not restrict servicing of the boiler f Position isolating valves close to circulating pump g System additives where used corrosion inhibitors and flushing agents descalers should be suitable for all system metals They should be acceptable to British Gas and Water Council approved Non acidity or alkalinity is desirable Pipework The size of flow and re...

Page 15: ...ystem by means of a connection close to the inlet side of the circulating pump in accordance with the manufacturers instructions the connecting pipe being unrestricted and not less than 15mm 1 2 in nominal size The volume of the vessel should be suitable for the system water content and the air charge pressure should not be less than the system static head Further details of sealed system design c...

Page 16: ... located in the instrument panel as follows see fig 1 a Unscrew the 2 panel fixing screws under the boiler b Undo the 2 panel side screws using a cross point screwdriver c Pull the plastic panel downwards and rotate it as shown in fig 1 d Remove the protection housing and proceed with electric connections With the electrical control box now open make the following connections see fig 2 Connect the...

Page 17: ...G 19 20 21 CIRCULATING SUPPLY TERMINAL BLOCK HEARTH L PHASE SL 240 V N NEUTRAL PN PUMP PL 24 7 ELECTRONIC IGNITION BOARD 15 PAR NC EV NO 10 9 M3 SR 14 12 11 13 black blue brown blu marrone light blue black grey ER EA 26 27 25 TS 10 cod 76631LA S4565QM 1012 12 11 9 8 PRINTED CIRCUIT BOARD cod 76646LA SM 20013 M6 M4 M3 M1 M5 M2 M5 22 23 6 4 5 3 2 1 black black brown blue 15 14 16 17 18 M4 RELAY M7 b...

Page 18: ... P1 MAX HEAT trimmer to the minimum heat by turning it counter clockwise regulate the minimum pressure by turning the P2 MIN GAS trimmer see the table below for calibration pressures on completion set the P1 MAX HEAT trimmer to the required thermal output of the system remove the gauge tighten the pressure socket B and make sure there are no gas leaks N B The P1 MAX HEAT trimmer is factory set to ...

Page 19: ...eck for gas leaks each time gas connections are dismantled and reassembled d replace the gas setting plate that indicates the type of gas and nominal pressure for the boiler When converting the boiler to work with a different type of gas remove the existing plate and replace it with the new one supplied in the conversion kit e calibrate the new max and min settings for the gas pressure SLOW IGNITI...

Page 20: ...burner pressure in mbar 0 10000 20000 30000 40000 50000 60000 90000 100000 Btu h G 20 15 C 1013 mbar 5 6 7 8 9 10 11 12 Gas burner pressure in mbar Thermal capacity 0 10000 20000 30000 40000 50000 60000 70000 80000 Btu h 17 6 20 2 70000 80000 0 2 5 5 0 7 6 10 1 12 6 15 1 22 7 25 2 Kw 17 6 20 2 RS 20 E RS 24 E NATURAL GAS 15 C 1013 mbar NATURAL GAS 15 C 1013 mbar ...

Page 21: ... 60000 70000 80000 90000 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 Gas Pressure mbar Thermal Capacity Btu h G 30 31 15 C 1013 mbar RS 24 E 0 10000 20000 30000 40000 50000 60000 70000 80000 90000 100000 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 Gas Pressure mbar Thermal Capacity Btu h L P G 15 C 1013 mbar L P G 15 C 1013 mbar ...

Page 22: ... 36066LA ELECTRONIC GAS VALVE VK4105 G1112 3 76631LA ELECTRONIC IGNITION BOARD S4565QM1012 4 76646LA PRINTED CIRCUIT BOARD SM 20013 5 73507LA HEATING SENSOR 1 8 6 37012LA EXHAUST FAN 7 59006LB AIR PRESSURE SWITCH C6065AH1095 8 21001LA BURNER 13 R 1 25 NATURAL GAS 21002LA BURNER 13 R 0 75 NATURAL GAS 21004LA BURNER 13 R 0 70 NATURAL GAS 9 86027LA SAFETY THERMOSTAT 90 C 10 47021LA 2 POSITION COMMUTA...

Page 23: ... N B It is recommended that the boiler be unpacked before installation The manufacturer cannot be held responsible for any damage caused to the boiler due to incorrect handling of the boiler IMPORTANT The packing materials cardboard are recyclable IMPORTANT The inner packing materials plastic bags polystyrene foam nails etc are potentially dangerous and must not be left within reach of small child...

Page 24: ...FLET HAVE BEEN CAREFULLY PREPARED BUT WE RESERVE THE RIGHT TO MAKE CHANGES AND IMPROVEMENTS IN OUR PRODUCTS WHITCH MAY AFFECT THE ACCURANCY OF THE INFORMATION CONTAINED IN THIS LEAFLET E OE ALL RIGHTS RESERVED NO PART OF THIS DOCUMENT MAY BE REPRODUCED SAVED IN STORAGE SYSTEMS OR TRANSMITTED IN ANY FORM OR BY ANY MEANS WHETHER ELECTRONIC MECHANICAL PHOTOCOPYING RECORDING OR OTHERS WITHOUT THE MANU...

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