Radiant R2K 24 Installation And Maintenance Manual Download

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R2K 24 - RAD - ING - Inst.Manual - 2002.1_CSA

2. FIRST START-UP

SUPPOR

T CENTER

2.1.6. COMBUSTION BLOWER FREQUENCY/HEAT CAPACITY DIAGRAM

GAS TYPE

MINIMUM
HEATING
FREQUENCY

MAXIMUM
HEATING
FREQUENCY

MINIMUM
FREQUENCY IN
DOMESTIC HOT
WATER LINE

MAXIMUM
FREQUENCY IN
DOMESTIC HOT
WATER LINE

Natural

Gas

172

186

Propane

172

186

Note: The frequency would change based on vent length. See section ‘1.1.21 TABLE 1: ALLOWABLE
VENT LENGTHS’ for change on frequency with feference to vent lengths.

110

125

140

155

170

185

(kW)

(Hz)

(btu/h)

6824

13648

20472

27297

34121

40945

47769

54594

61418

68242

75067

81891

88715

Natural Gas
Propane

FIRST START-UP

fig. 32

Summary of Contents for R2K 24

Page 1: ...er flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in...

Page 2: ...ONDENSATE COLLECTION SIPHON 17 1 1 14 ANTI FREEZE PROTECTION 19 1 1 15 GAS CONNECTION 20 1 1 16 ELECTRICAL CONNECTION 20 1 1 17 POWER SUPPLY 21 1 1 18 OPTIONAL ELECTRICAL CONNECTIONS 22 1 1 19 VENTING...

Page 3: ...RING DIAGRAM 56 2 2 13 ACCESSING THE BOILER 57 2 2 14 ACCESSING THE ELECTRONIC BOARD 58 2 2 15 SYSTEM EMPTYING 59 2 2 16 FAULT SIGNALLING CODES 60 2 2 17 ACTIVE FUNCTIONS SIGNALLING CODES 63 2 2 18 CO...

Page 4: ...to which the instructions in that section address The titles are differentiated by thickness and size in accordance with their hierarchy The images contain important parts described in the text marked...

Page 5: ...alidity its duration the obligations and the exemptions please consult the First start up certificate attached to this manual The manufacturer reserves the right to modify the tools and relative techn...

Page 6: ......

Page 7: ...be performed only by qualified personnel having the appropriate technical training in the field for the installation and maintenance of components of civil and industrial domestic hot water productio...

Page 8: ...plant and a water supply network appropriate for its power and performance The location must be properly vented through an air vent The air vent must be placed at floor level to prevent it from being...

Page 9: ...eat input with a minimum of 100 cm2 15 5 in2 2 Where required by code or when required for additional opening must be provided at the highest practical elevation With a hermetically sealed combustion...

Page 10: ...ements cardboard box wooden crate nails fasteners plastic bags expanded polystyrene etc are dangerous and must be kept out of the reach of children they should be biscarded properly To unpack the boil...

Page 11: ...ANT 25 3 2 5 6 1 11 8 2 5 5 3 5 9 12 1 16 1 2 3 2 7 3 1 4 1 3 4 2 R C G F A VS R A F C G fig 2 fig 3 fig 4 R CENTRAL HEATING RETURN 3 4 NPT C DOMESTIC HOT WATER OUTLET 1 2 SWEAT G GAS 3 4 NPT F COLD W...

Page 12: ...hat allows setting in advance the connections to the tubes providing the ablility of connecting the boiler to completed masonry structure To position the unit proceed as follows see fig 6 1 Trace a li...

Page 13: ...the stagnation of the condensate within the product itself it is extremely important that the unit is mounted BOTH level and plumb to the wall as per figure 7 1 1 9 CIRCULATOR PERFORMANCE CURVE fig 7...

Page 14: ...ntly installed plants Based on the characteristics of the inlet water you should install suitable water treatment devices for residues presence Please install an inline filter The pressure of the cold...

Page 15: ...relief valve and the boiler DANGER Improper installation of the pressure relief valve may result in property damage personal injury or death Follow all instructions and guidelines when installing the...

Page 16: ...fill the system as follows 1 Make sure the circulator is not blocked 2 Slightly loosen the cap of the circulator air eliminator 1 fig 10 to release the air from the system 3 Slightly loosen the cap of...

Page 17: ...ore starting the boiler you have to fill the condensate collection siphon in order to avoid flue back up through the siphon Fill the condensate collection siphon as follows see fig 14 Unscrew the T ca...

Page 18: ...nthat could cause hazardous backflow of the condensate into the boiler To connect the condensate drain use only corrosion resistant material for the drain line CONDENSATE NEUTRALIZER KIT The condensat...

Page 19: ...ng the burner until the water reaches the temperature of 86 F 30 C The system starts even if display appears OFF as long as the boiler is connected to the power 120 V and gas supply For long periods o...

Page 20: ...ta plate 1 1 16 ELECTRICAL CONNECTION DANGER The equipment is electrically safe only if it is properly connected to an efficient grounding system performed in compliance with the safety standards in f...

Page 21: ...loosen the two screws and remove the plate A see fig 15 after removing the plate connect the electrical cables to terminal B see fig 15 the yellow green cable to the terminal marked with grounding sy...

Page 22: ...fig 17 After removing the plate connect the electrical cables to terminal B see fig 17 For the external temperature Probe connect the two non polarized conductors to the Se Se contacts For the environ...

Page 23: ...items below to the electronic board see fig 18 After performing these operations remount the crankcase and the front casing TP CT BUS 0 10V GND BUS 11 10 9 8 7 12 13 14 15 16 17 M12 M9 M7 M5 M2 M4 M8...

Page 24: ...axial terminal in relation to the slopes inside the exhaust pipe and to protect the combustion air pipe from adverse weather conditions Refer to section 1 1 18 sub section III a and figure 20 This app...

Page 25: ...in 30 cm Non direct vent 4 ft 1 2 m below or to side of opening 1 ft 300 mm above opening Direct vent 12 in 30 cm C Clearance to permanently closed window Zero clearance to permanently closed window...

Page 26: ...learance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance 12 in 30 cm Non direct vent 4 ft 1 2 m below or to side of opening 1 ft 300 mm above opening D...

Page 27: ...re and water on all vertical air intake runs and where necessary Traps if used should have pipe slopes not less than 1 4 in ft 21 mm m downwards to the trap The use of thermal insulation shall be proh...

Page 28: ...nted hot boilers can be installed with one single vent pipe for exhaust Please refer to Table 1 Allowable vent lenghts for maximum vent run Single vent installations can be either be installed through...

Page 29: ...ase refer to figure E for through the wall single vent installations II b THROUGH THE ROOF INSTALLATION Please refer to figure F for through the roof single vent installations 12 minimum above average...

Page 30: ...CPVC pipe Ensure that the adapters are installed correctly into the correct locations as per the attached figure 20 Installation instructions cod 65 00433 FLUE EXHAUST COMBUSTION AIR INTAKE fig 20 Re...

Page 31: ...he maximum exhaust length or linear reference length can be calculated by summing the length of the linear tube When terminating horizontally install an elbow at the end of the terminal For area where...

Page 32: ...above 10 ft 3 m The domestic fan maximum speed adjustment P11 must be changed to a value of 198 Hz and the heating fan maximum speed adjustment P13 must be changed to a value of 183 Hz with a total ve...

Page 33: ...96005 197040 52CVKGVS6502 28 ft 8 5 m 196105 197033 52CVKGVS6502 28 40 ft 12 1 m 196125 52CVKGVS6502 40 3 80 mm 20 ft 6 m 196006 197009 52CVKGVS6503 52CVKGVSF9003 32 ft 9 7 m 196106 197107 52CVKGVS650...

Page 34: ...6 Single Wall Pipe 72 305mm Z Dens 2ZDP372 Single Wall Pipe Z Dens 2ZDE345 Single Wall 45 Elbow Z Dens 2ZDE387 Single Wall 87 Elbow Z Dens 3PPS CDC Single Wall Condensate Drain Z Dens 3PPS TCDC Single...

Page 35: ...All operations described below relative to first start up maintenance and replacement and should be performed only by qualified service technician 1 SUPPORT CENTER SECTION 2 SUPPORT CENTRE SECTION...

Page 36: ...lack of gas Make sure that the device supply voltage corresponds with that on the plate 120 V 60 Hz and that the wiring is correct Make sure that the grounding system works properly Make sure that th...

Page 37: ...s 5 minutes After each water pressure reset the boiler will automatically perform a reduced system relief cycle of 2 minutes Throughout this function the display will show the code F33 The boiler can...

Page 38: ...24 of the Off Set adjuster To increase the CO2 value turn the screw clockwise and counter clockwise if you want to decrease it Once completed the adjustment tighten the protection screw A fig 24 on th...

Page 39: ...enu and adjust their values follow the procedure below 1 Press the button to select the OFF mode displayed using the symbol 2 Hold at the same time the keys and until on the display appears the symbol...

Page 40: ...ic circuit to change the value of the parameter 5 Press the key to confirm the action and wait for the display to stop blinking indicating the adjustment was implemented 6 To exit the parameters menu...

Page 41: ...N READ THE INSTRUCTION IN 2 2 19 CONVERSION TO A DIFFERENT GAS TYPE BEFOR E CHANGING THIS PARAMETER 0 1 0 NATURAL GAS AND SETS FAN SPEED SETTING AT PARAMETERS P10 P11 P12 P13 1 PROPANE AND SETS FAN SP...

Page 42: ...FOR A PERIOD OF TIME EQUAL TO THE POST CIRCULATION SEE PARAMETER P09 SO AS TO MAINTAIN THE SECONDARY EXCHANGER HOT 0 1 0 DISABLED SET BY DEFAULT 1 ENABLED P07 HEATING TIMING THROUGH THIS PARAMETER YO...

Page 43: ...1HZ 30 RPM P12 HEATING FAN MINIMUM SPEED ADJUSTMENT THROUGH THIS PARAMETER YOU CAN SET THE FAN MINIMUM SPEED IN HEATING PHASE THAT CORRESPONDS TO THE MINIMUM BURNER POWER DURING A REQUEST TO OPERATE...

Page 44: ...OF THE ACCUMULATION BOILER EVERY 7 DAYS THE WATER TEMPERATURE INSIDE THE ACCUMULATION BOILER IS HEATED BEYOND 140 F 60 C THUS GENERATING A BURNING HAZARD KEEP UNDER CONTROL SUCH DOMESTIC HOT WATER TR...

Page 45: ...PERATURES TM REFER TO STANDARD SYSTEMS 86 167 F 30 75 C OR FLOOR SYSTEMS 77 113 F 25 45 C THE SYSTEM TYPE CAN BE SET FROM PARAMETER P03 0 30 SET BY DEFAULT AT 15 THE NUMBERING OF THE VALUE CORRESPONDS...

Page 46: ...IN F P23 MODULATING PUMP MINIMUM SPEED ONLY WITH MODULATING PUMP AND RETURN PROBE CONNECTED THROUGH THIS PARAMETER YOU CAN SET THE MINIMUM SPEED VALUE OF THE MODULATING PUMP DURING A REQUEST TO OPERA...

Page 47: ...ONNECTED TO THE BOILER BOARD AUTOMATICALLY THE VALUE OF THIS PARAMETER BECOMES 1 BUT IF THE SOLAR AUXILIARY BOARD IS SUCCESSIVELY DISCOUNNECTED THE DISPLAY OF THE CONTROL PANEL OF THE BOILER WILL DISP...

Page 48: ...NT CIRCULATION UPON THE IGNITION THE ACTIVATION OF THIS PARAMETER AGAINST EACH IGNITION OF THE BURNER LEADS TO THE VERIFICATION OF THE CORRECT OPERATION OF THE CIRCULATING PUMP SHOULD THE PUMP NOT RUN...

Page 49: ...M FREQUENCY IN DOMESTIC HOT WATER LINE Natural Gas Hz 45 172 45 186 Propane Hz 45 172 45 186 Note The frequency would change based on vent length See section 1 1 21 TABLE 1 ALLOWABLE VENT LENGTHS for...

Page 50: ...check the operation of the gas burner start up and safety systems If necessary remove and clean the flame detection and start up electrodes from incrustations paying attention to respect the distances...

Page 51: ...ity ppm 1 20 Heating circuit Adjustable heating temperature F C 86 167 77 113 30 75 25 45 Maximum operating temperature for heating circuit F C 203 95 Maximum operating pressure for heating circuit ps...

Page 52: ...speed Natural Gas Hz 172 D H W Max fan speed Natural Gas Hz 186 Heating Min fan speed Natural Gas Hz 45 D H W Min fan speed Natural Gas Hz 45 Fuel consumption Natural Gas ft3 h m3 h 100 9 2 86 Nomina...

Page 53: ...S VALVE 9 SYSTEM DRAINING TAP 10 DOMESTIC TEMPERATURE PROBE 11 WATER TEMPERATURE HIGH LIMIT SWITCH 12 CENTRAL HEATING TEMPERATURE PROBE 13 SPARK ELECTRODE 14 THERMAL EXPANSION TANK 15 AIR SUCTION TUBE...

Page 54: ...4 COMBUSTION BLOWER 5 BY PASS 6 AIR ELIMINATOR 7 CIRCULATOR 8 PRESSURE RELEIF VALVE 30 psi 2 bar 9 SYSTEM DRAINING TAP 10 GAS VALVE 11 DOMESTIC TEMPERATURE PROBE 12 WATER TEMPERATURE HIGH LIMIT SWITCH...

Page 55: ...ATION Important The working position of the 3 way valve is indicated by the color Red or Blue visible in the inside of the valve see C fig 35 The RED color with C A indicates the operation in the Dome...

Page 56: ...SSURE SWITCH G GREEN SF CONDENSATE COLLECTION SIPHON br bl br bl br bl br y w gy EV bk bl bk br MF TS TF SR o o bl br br bl bk bk MP Pacq 11 10 9 8 7 12 13 14 15 16 17 M12 M9 M7 M5 M2 M4 M8 M10 M15 M1...

Page 57: ...n the front of the boiler proceed as follows remove the fastening screws 1 fig 37 placed on the lower edge of the front panel grab the front panel from the bottom and remove it pulling it towards you...

Page 58: ...ene on the wirings of the control panel please proceed as follows DANGER Cut off the voltage from the main switch Grab at the same time the support brackets of the control panel fig 38 loosening them...

Page 59: ...t the other end of the tube to a suitable discharge turn the discharge tap of the system RS fig 39 open the relief valves of the radiators starting from the one at the top and continuing downwards aft...

Page 60: ...1 FLAME FAILURE NO FLAME LIGHT UP MANUAL RESET PRESS THE RESET KEY NO GAS PRESSURE CHECK THE GAS SUPPLY MASS OR BROKEN START UP ELECTRODE REPLACE IT GAS VALVE NOT OPENING REPLACE IT SLOW LIGHT UP TOO...

Page 61: ...i 0 3 bar LOAD THE SYSTEM AUTOMATIC WATER PRESSURE SWITCH CABLE DISCONNECTED CHECK THE WIRING WATER PRESSURE SWITCH BROKEN REPLACE IT E05 DOMESTIC INLET TEMPERATURE BROKEN OR INCORRECTLY CALIBRATED PR...

Page 62: ...NTERNAL BOARD ERROR INCORRECT SIGNAL RECOGNITION BY THE MODULATION BOARD MICRO PROCESSOR IF THE MODULATION BOARD DOES NOT RESET THE ERROR AUTOMATICALLY REPLACE IT AUTOMATIC E22 PARAMETERS PROGRAMMING...

Page 63: ...FREEZE THE FUNCTION IS AUTOMATICALLY ENABLED WHEN THE D H W SENSOR DETECTS A TEMPERATURE OF 39 2 F 4 C THE BOILER OPERATES AT MINIMUM GAS PRESSURE WITH THE DIVERTER VALVE IN THE SUMMER POSITION THE F...

Page 64: ...the rear side of venturi C fig 42 replace the body venturi with the one suitable for the type of supply gas cod 30 00227 for NATURAL GAS cod 30 00228 for PROPANE and make sure the tooth D fig 42 is ad...

Page 65: ...OSITIONS OF THE ELECTRODES If the boiler does not restart check the positions of the electrodes especially the ignition electrode 0 16 3mm 0 31 0 39 8 10mm 0 39 0 47 10 12mm DETECTION ELECTRODE LIGHT...

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Page 68: ...RADIANT BRUCIATORI s p a Via Pantanelli 164 166 61025 Loc Montelabbate PU Tel 39 0721 9079 1 fax 39 0721 9079279 e mail info radiant Internet http www radiant it...

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