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Instructions rad3_bullitt_kids_box_2022 09 

12

0. 

the accessories - please check for completeness before 

assembly

Base Box:

3 pcs. Flange head screws M6 x 60 mm (front panel)

4 pcs. countersunk head screws M6 x 70 mm (base 

plate) 4 pcs. Flange head screws M6 x 25 mm (back 

plate) 14 pcs. K-washers M6

4 pcs. locking cap nuts M6 7 pcs. 

locking nuts M6

7 pcs. Plastic sleeves 20 mm (base plate + front plate) 4 

pcs. Plastic sleeves 15 mm (base plate)

1 pc. tensioning 

strap if necessary 

protective inserts

Fig. 0-1:

the accessories Basis Box / 

Kids Box

kids accessories:

2 pcs. Y-Gute Standard or Fidlock (bottom 40 mm webbing)

4-8 pcs. Belt buckles for 25 mm belt width (for standard belts)

2 pcs. Belt buckles for 40 mm belt width (for Fidlock belts and standard at the bottom for wide 

slots!)

Tarpaulin:

8 press studs

8 pan-head screws 3.9 x 6.5 mm

Canopy

10 press studs

8 pan-head screws 3.9 x 9.5 mm for columns (9mm)

2 pan head screws 3.9 x 6.5 mm for sides (6mm panels) 2 rod 

sleeves with

4 pcs. Flange head screws M6 x 20 4 

pcs. lock nuts M6
4 pcs. K-washers M6

4 pcs. K-washers M6 small

Summary of Contents for Base Box

Page 1: ...anels are attached to the existing mounting brackets on the frame NOTE Unfortunately the tolerance of the frames is sometimes VERY large you may have to widen our holes We ask for your understanding T...

Page 2: ...es in the rear wall enlarged t o compensate for tolerances belt guide optimised foam backrest no longer glued but velcro instead small geometric optimisations preparation for side with door as option...

Page 3: ...ase plate 1 pc tensioning strap if necessary protective inserts Fig 0 1 the accessories Basis Box Kids Box kids accessories 2 pcs Y Gute Standard or Fidlock bottom 40 mm webbing 4 8 pcs Belt buckles f...

Page 4: ...24 Instructions rad3_bullitt_kids_box_2022 09 12 Fig 0 2 the accessories for kids comparison straps above Fidlock Below Standard Fig 0 3 The Canopy accessories Fig 0 4 the accessories tarpaulin screws...

Page 5: ...If you buy your Bullitt from us we can use partition tape B1 from W rth Fig 1 1 Protective supplement Paint protection noise reduction Fig 1 2 with W rth tape glued on the underside 2 If necessary fit...

Page 6: ...nserted Place a K washer round edge to the frame paint and a nut on each from below and screw them on loosely Fig 3 Screws 70 mm Sleeve sets 20 15 mm K washers Lock nuts 4 Place the back panel in the...

Page 7: ...l washers on the inside Fig 5 Put on front panel screws 60 mm K washers Locknuts 6 On the front side the sleeves must be inserted 20 mm Place a K washer round edge to the frame paint and a nut on each...

Page 8: ...e on your bike without any problems with the structure now shown here For the expansion to a box continue to assemble as follows note the points from 10 for the kids box 8 Insert the side panels and a...

Page 9: ...ing the box as described in point 10 You can use one strap in the middle for one child or 2 straps on the right and left for 2 children The shoulder straps can be fastened in 3 heights depending on th...

Page 10: ...tructions rad3_bullitt_kids_box_2022 09 12 Fig 9 3 Belt guide below for 25mm standard belts 40mm Fidlock harnesses Fig 9 4 IMPORTANT for safety Bottom belt guide for 25mm standard belts for a base pla...

Page 11: ...e front panel and back Please read point 9 on threading the belts beforehand Fig 10 Insert seat back Slide the side panels on top under the notches of the front panel and rear panel 11 Now thread the...

Page 12: ...elts are sensible and effective for your pets Fig 11 2 IMPORTANT for safety Thread the belt Include seat back Pull the loose end from the back right through the ratchet and tighten the strap Fig 11 3...

Page 13: ...tarpaulin ATTENTION if you have also ordered a canopy please start with it see point 14 If you have ordered the canopy you must screw on the press studs The inner parts of the press studs may be clip...

Page 14: ...ith a suitable pencil and or drawing pin countersink To do this gently pull down on the front and back of the tarpaulin However you should not do this on the side walls Better check the position once...

Page 15: ...his is the only way to hold the knob sufficiently tight in the thin board If you do not drill all the way through the last layer of plywood may lift slightly when you screw it in If you do not pre dri...

Page 16: ...ic rain cover for your children To do this it is rolled up about of the way from the back and fastened with on the double push button on older models with the Tenax see photo Fig 13 7 Tenax screwed on...

Page 17: ...rofit an older box with the Canopy you have to drill additional holes in the sides This is described at the end of this chapter Start marking the drill holes for the sleeves as follows The important f...

Page 18: ...lts the large K washers on the outside the small ones on the inside Now assemble the linkage By the way this is designed with the separating points so that it fits folded into the box Slide the long r...

Page 19: ...tioning the columns The columns are now inserted on the sides under the tensioning strap and tensioned along with it Fig 14 5 Insert columns Now insert the fully assembled canopy with the rod feet int...

Page 20: ...elp you mark the position Place the handlebar in the uppermost position to check Pull the canopy down so that the wooden side is just not visible in the window cut out Fig 14 7 Pull handlebars up and...

Page 21: ...driving half open without side parts you can clip the single push buttons of the main part directly onto the side This push button is also used for the canopy Priority is given to the accuracy of fit...

Page 22: ...r canopy had a different technique for fixing Please measure 32 mm and 41 mm parallel to the upper and rear edge respectively Drill a hole with a diameter of 11 mm at the point of intersection Ideally...

Page 23: ...ompletely but also works for eBullitt Fig 15 1 Ortlieb outer bags in comparison left S right L small picture L Despite the Kids Box you can use the driver bag panel with minor restrictions in usabilit...

Page 24: ...plywood Edges and cut outs are treated with end grain wood preservative if necessary wood preservative oil against moisture Nevertheless it is and remains a natural material that reacts sensitively to...

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