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910169 

– Hydraulic Spike Driver  

 

 

Phone: (262) 637-9681  
Email

[email protected]

  

racinerailroad.com

 

1.2023 Rev 2.1 

Page 10 

Original Instructions 

Tool Connecting Procedures  

1.  Stop the engine before connecting the tool and or hoses to the OFF power unit, and when switching 

hoses or tools.  

2.  Turn the hydraulic on/off valve to the off position before starting the engine.  

Make sure all hoses are connected for correct flow direction to and from the tool being used.  

When routing hose in the work area, position them where personnel will not be at risk of tripping over 
them where vehicles can run over the hoses. Do not lay hose over sharp objects.  

 

Pressurized fluid escaping from a damaged hose can penetrate the 
skin and be injected in the body causing injury or death. 

Do not pull on hoses to drag the power unit or tool

Connecting Hoses  

1.  Wipe quick couplers with a clean lint free cloth before connecting them. 

2.  Depressurize the system.  

3.  Allow system and hydraulic fluid to cool if too hot to handle. 

4.  Securely connect the return (tank 

“R”) hose from the power source to the tool. 

5.  Securely connect the supply 

(pressure “P”) hose from the power source to the tool. 

It is recommended that you connect the return hoses first and disconnect last to minimize or avoid 
trapping pressure within the tool.  

When connecting the quick couplers, the flow should run from male coupler to the female coupler. 
The female coupler on the tool is the inlet. Quick couplers are marked with a flow direction arrow.  

 

Pressurized fluid escaping from a damaged hose can penetrate the 
skin and be injected in the body causing injury or death. 

Do not pull on hoses to drag the power unit or tool

Note

:  When possible, connect the free ends of uncoupled hoses to prevent build up in the hoses. The 

sun can also increase pressure in the hoses and make connecting them difficult.  

Disconnecting Hoses 

1.  Stop the hydraulic power source.  

2.  Depressurize the system. 

3.  Allow system and hydraulic fluid to cool.  

4.  Disconnect the supply (pressure) hose to the power source (pressure port) from the tool (IN port).  

5.  Disconnect the return (tank) hose to the hydraulic power source (return port) from the tool (OUT port).  

6.  To prevent contamination, always install dust caps over the hydraulic ports of the tool when 

disconnected.  

 

 

Summary of Contents for 910169

Page 1: ...cine Railroad Products 1955 Norwood Court Mount Pleasant WI 53403 Phone 262 637 9681 Fax 262 637 9069 Email custserv racinerailroad com racinerailroad com Hydraulic Spike Driver 910169 Operating Manua...

Page 2: ...acinerailroad com racinerailroad com 1 2023 Rev 2 1 Page ii Original Instructions Hydraulic Spike Driver 910169 Record of Changes Rev No Date Description of Changes Rev 1 12 2016 Initial release Rev 2...

Page 3: ...utions 6 Section 2 Specifications and Installation 7 Unpacking Instructions 8 Tool Preparations 8 Hose Requirements 8 Hose Types 8 Hydraulic Hose Recommendation 9 Hydraulic Fluid Recommendation 9 Tool...

Page 4: ...910169 Hydraulic Spike Driver Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 1 2023 Rev 2 1 Page iv Original Instructions This page was intentionally left blank...

Page 5: ...pment damage This instruction manual should be kept throughout the life of the tool The operator of this tool should Have access to this operation instruction Read and understand this operation instru...

Page 6: ...y result in severe injury Always wear appropriate personal protective clothing when operating this equipment e g Orange safety vest hard hat safety glasses with side shields hearing protection steel t...

Page 7: ...15 24 cm Weight 88 lbs 39 8kg Mechanical Data Hydraulic Motor Maximum Flow 10 gpm 38 lpm Maximum Pressure 2000 psi 140 bar Full Bypass Setting 2250 psi 157 bar Hydraulic fluid requirements Viscosity F...

Page 8: ...e tool due to resistance in the hose If small diameter or long hoses are used or if restrictive fittings are connected to the supply and return ports the pressure required to push the fluid through th...

Page 9: ...Pressure Return 5 8 3 4 16 19 SAE 100R2 10 SAE 100R3 12 SAE 100R8 10 SAE 100R7 12 9 to 12 24 to 45 100 to 200 30 to 60 Pressure Return 3 4 1 19 25 4 SAE 100R2 12 SAE 100R1 16 SAE 100R8 12 SAE100R7 16...

Page 10: ...tank R hose from the power source to the tool 5 Securely connect the supply pressure P hose from the power source to the tool It is recommended that you connect the return hoses first and disconnect...

Page 11: ...gins operation Pull up to close the hydraulic control valve stopping operation Spring loaded handles reduce vibration and operator fatigue The spring loaded handle extends the control valve spool to t...

Page 12: ...ol valves are operable The hydraulic quick couplers and hoses are safe to use Storage Preparation Cover male and female hose whips Store in the upright position Secure tool to prevent it from being kn...

Page 13: ...wer source is supplying the correct hydraulic flow and pressure to the tool as listed in the table Be sure you are using an accurate flowmeter Check the flow with the hydraulic fluid temperature at le...

Page 14: ...l or Field Service Support Warranty Technical or Field Service Support Depending upon the circumstances and availability of technical service personnel we may provide technical assistance and or field...

Page 15: ...910169 Hydraulic Spike Driver Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 1 2023 Rev 2 1 Page 15 Original Instructions Hydraulic Spike Driver Assembly and Parts List...

Page 16: ...910169 Hydraulic Spike Driver Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 1 2023 Rev 2 1 Page 16 Original Instructions...

Page 17: ...910169 Hydraulic Spike Driver Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 1 2023 Rev 2 1 Page 17 Original Instructions...

Page 18: ...910169 Hydraulic Spike Driver Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 1 2023 Rev 2 1 Page 18 Original Instructions...

Page 19: ...910169 Hydraulic Spike Driver Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 1 2023 Rev 2 1 Page 19 Original Instructions...

Page 20: ...om the date of the claim for replacement Ordinary wear and tear abuse misuse and neglect are not covered by this warranty Depending upon the circumstances we may provide technical assistance and or te...

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