Racine Railroad Products 910115 Operating Manual Download Page 3

Page: 3 / 23

910115

Loading Arm

Phone: (262) 637-9681
Email:

[email protected]

racinerailroad.com

3.2023 Rev 2.1

Original Instructions

Page iii

Table of Contents

Section 1: Overview and Safety .................................................................................................................... 5

Loading Arm Overview .................................................................................................................................. 5

Environmental Protection .............................................................................................................................. 5

Safety Information ......................................................................................................................................... 6

Safety Terms ............................................................................................................................................. 6

Machine Use and Safety Precautions ....................................................................................................... 6

Section 2: Specifications and Installation ...................................................................................................... 7

Specifications ................................................................................................................................................ 7

Installation ..................................................................................................................................................... 7

Hose Requirements ...................................................................................................................................... 8

Hose Types ............................................................................................................................................... 8

Hydraulic Hose Recommendation ............................................................................................................. 8

Hydraulic Fluid Recommendation ............................................................................................................. 9

Tool Connecting Procedures ..................................................................................................................... 9

Disconnecting Hoses ............................................................................................................................... 10

Section 3: Tool Operation ........................................................................................................................... 11

Personal Protective Equipment ........................................................................................................... 11

Storage Preparation ................................................................................................................................ 14

Section 4: Maintenance ............................................................................................................................... 14

Troubleshooting ....................................................................................................................................... 14

Section 5: Parts and Service Support ......................................................................................................... 15

Loading Arm Drawings and Parts List ......................................................................................................... 16

Service Parts List ..................................................................................................................................... 16

Assist Arm Drawing ................................................................................................................................. 17

Assist Arm Parts List ............................................................................................................................ 19

Loading Arm Drawing .............................................................................................................................. 20

Loading Arm Parts List......................................................................................................................... 22

Section 6: Warranty Terms and Conditions ................................................................................................ 23

Summary of Contents for 910115

Page 1: ...Racine Railroad Products 1955 Norwood Court Mount Pleasant WI 53403 Phone 262 637 9681 Fax 262 637 9069 Email custserv racinerailroad com www racinerailroad com Loading Arm 910115 Operating Manual...

Page 2: ...Rev 2 1 Original Instructions Page ii Loading Arm 910115 Record of Changes Rev No Date Description of Changes Rev 1 4 2007 Initial release Rev 2 10 2019 Branding update new format updated parts list R...

Page 3: ...7 Specifications 7 Installation 7 Hose Requirements 8 Hose Types 8 Hydraulic Hose Recommendation 8 Hydraulic Fluid Recommendation 9 Tool Connecting Procedures 9 Disconnecting Hoses 10 Section 3 Tool...

Page 4: ...910115 Loading Arm Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 3 2023 Rev 2 1 Original Instructions Page iv This page was intentionally left blank...

Page 5: ...e adjusted to different lengths to accommodate different rail positions Isolated ends allow for use near crossing and switches The arms feature a rotary control valve for operating in a pushing or pul...

Page 6: ...ions Failure to follow safety precautions when operating this equipment can result in serious injury or death to the operator or other persons in the area Observe the following precautions whenever yo...

Page 7: ...provided in this manual or other general operating procedures Always disconnect the power source and make sure that all controls are in a safe position and install all appropriate locking and safety d...

Page 8: ...e near electrical conductors Constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover 2 Wire braide...

Page 9: ...Dynavis ISO 46 Shell Shell Tellus S2 VX 32 Sunoco Sunvis 1032 HVI Hydraulic Oil Tool Connecting Procedures 1 Stop the engine before connecting the tool and or hoses to the power unit and when switchin...

Page 10: ...ull on hoses to drag the power unit or tool Note When possible connect the free ends of uncoupled hoses to prevent build up in the hoses The sun can also increase pressure in the hoses and make connec...

Page 11: ...rsion chart located next to the system pressure gauge The gauge only reads pressure in the push direction not in the pull direction Before Operating Check the hydraulic fluid level in the reservoir Fu...

Page 12: ...rail was pulled extend the arm until the clamp ends will open freely 2 Retract the arm to the fully retracted position 3 Close the end clamps 4 Insert the pins to prevent them from being lost Assist...

Page 13: ...valve into the required position and pump the valve to position the rail as needed Arrow F Removing the Assist Arm 1 To remove the assist arm from the rail relieve the pressure using the jacking syst...

Page 14: ...ach use with a clean lint free cloth to remove surface contaminants from the tool If the arm fails to extend completely or fails to build pressure check the fluid level in the hydraulic oil reservoir...

Page 15: ...rvice Support Warranty Technical or Field Service Support Depending upon the circumstances and availability of technical service personnel we may provide technical assistance and or field service supp...

Page 16: ...910115 Loading Arm Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 3 2023 Rev 2 1 Page 16 of 23 Loading Arm Drawings and Parts List Service Parts List...

Page 17: ...910115 Loading Arm Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 3 2023 Rev 2 1 Page 17 of 23 Assist Arm Drawing...

Page 18: ...910115 Loading Arm Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 3 2023 Rev 2 1 Page 18 of 23...

Page 19: ...T 4 30 SPACER 2 8 LOCK WASHER 2 31 HOSE HYD 1 9 WASHER FLAT 1 32 HANDLE COMPLETE 1 10 BOLT NC X HH 1 33 TUBE SHOURT 1 11 NUT 1 34 HOSE HYD 1 12 FITTING 1 35 FITTING 90 4 13 BOLT NC X 2 HH 2 36 HOSE HY...

Page 20: ...910115 Loading Arm Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 3 2023 Rev 2 1 Page 20 of 23 Loading Arm Drawing...

Page 21: ...910115 Loading Arm Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 3 2023 Rev 2 1 Page 21 of 23...

Page 22: ...E HYDRAULIC 1 9 BOLT NC X HH 1 38 HOSE HYDRAUILIC 1 10 NUT NC HH SELF LOCKING 2 39 HOSE HYDRAULIC 1 11 NUT 3 8 NC NYLOCK 3 40 HOSE HYDRAULIC 1 12 NUT NC HH 1 41 FITTING HYDRAULIC 1 13 BOLT NC X 2 HH 2...

Page 23: ...the claim for replacement Ordinary wear and tear abuse misuse and neglect are not covered by this warranty Depending upon the circumstances we may provide technical assistance and or technical servic...

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