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910115 

 Loading Arm

  

 

 

Phone: (262) 637-9681  
Email

[email protected]

  

racinerailroad.com

 

3.2023 Rev 2.1 

Page 

9

 of 

23

 

 

9 v 12 

34 to 45 

51 to 100 

15 to 30 

Pressure 

Return 

5/8 

3/4 

16 

19 

SAE 100R2-10 

SAE 100R3-12 

SAE 100R8-10 

SAE 100R7-12 

9 to 12 

24 to 45 

100 to 200 

30 to 60 

Pressure 

Return 

3/4 

19 

25.4 

SAE 100R2-12 

SAE 100R1-16 

SAE 100R8-12 

SAE100R7-16 

The rated working pressure of the hydraulic hose must be at least 2500 psi / 173 bar. 

Hydraulic Fluid Recommendation 

Inspect hoses for cuts, crushing, leaks, or abrasion, 
which may be a safety hazard or reduce fluid flows.  

The following fluids work well over a wide temperature 
range at startup, allow moisture to settle out, and resist 
biological growth in cool operating hydraulic circuits. 

Others that meet or exceeds the specifications of these 
fluids may also be used.

 

Type 

Hydraulic fluid 

Amsoil 

AWH ISO 32 

Chevron 

Rando HD Premium Oil MV ISO VG 32  

Rando HDZ ISO 32 

Gulf 

Harmony AW ISO Multi-Grade 32 

Mobil 

DTE Oil Excel 32 

Schaeffer 

Dilex Supreme Hydraulic Fluid w/ 
Dynavis ISO 46. 

Shell 

Shell Tellus S2 VX 32 

Sunoco 

Sunvis 1032 HVI Hydraulic Oil 

Tool Connecting Procedures  

1.  Stop the engine before connecting the tool and or hoses to the power unit, and when switching hoses 

or tools.  

2.  Turn the hydraulic on/off valve to the off position before starting the engine.  

Make sure all hoses are connected for correct flow direction to and from the tool being used.  

When routing hose in the work area, position them where personnel will not be at risk of tripping over 
them where vehicles can run over the hoses. Do not lay hose over sharp objects.  

 

Pressurized fluid escaping from a damaged hose can penetrate the 
skin and be injected in the body causing injury or death. 

Do not pull on hoses to drag the power unit or tool

Connecting Hoses  

1.  Wipe quick couplers with a clean lint free cloth before connecting them. 

2.  Depressurize the system.  

3.  Allow system and hydraulic fluid to cool if too hot to handle. 

4.  Securely connect the return (tank 

“R”) hose from the power source to the tool. 

5.  Securely connect the supply 

(pressure “P”) hose from the power source to the tool. 

It is recommended that you connect the return hoses first and disconnect last to minimize or avoid 
trapping pressure within the tool.  

Summary of Contents for 910115

Page 1: ...Racine Railroad Products 1955 Norwood Court Mount Pleasant WI 53403 Phone 262 637 9681 Fax 262 637 9069 Email custserv racinerailroad com www racinerailroad com Loading Arm 910115 Operating Manual...

Page 2: ...Rev 2 1 Original Instructions Page ii Loading Arm 910115 Record of Changes Rev No Date Description of Changes Rev 1 4 2007 Initial release Rev 2 10 2019 Branding update new format updated parts list R...

Page 3: ...7 Specifications 7 Installation 7 Hose Requirements 8 Hose Types 8 Hydraulic Hose Recommendation 8 Hydraulic Fluid Recommendation 9 Tool Connecting Procedures 9 Disconnecting Hoses 10 Section 3 Tool...

Page 4: ...910115 Loading Arm Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 3 2023 Rev 2 1 Original Instructions Page iv This page was intentionally left blank...

Page 5: ...e adjusted to different lengths to accommodate different rail positions Isolated ends allow for use near crossing and switches The arms feature a rotary control valve for operating in a pushing or pul...

Page 6: ...ions Failure to follow safety precautions when operating this equipment can result in serious injury or death to the operator or other persons in the area Observe the following precautions whenever yo...

Page 7: ...provided in this manual or other general operating procedures Always disconnect the power source and make sure that all controls are in a safe position and install all appropriate locking and safety d...

Page 8: ...e near electrical conductors Constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover 2 Wire braide...

Page 9: ...Dynavis ISO 46 Shell Shell Tellus S2 VX 32 Sunoco Sunvis 1032 HVI Hydraulic Oil Tool Connecting Procedures 1 Stop the engine before connecting the tool and or hoses to the power unit and when switchin...

Page 10: ...ull on hoses to drag the power unit or tool Note When possible connect the free ends of uncoupled hoses to prevent build up in the hoses The sun can also increase pressure in the hoses and make connec...

Page 11: ...rsion chart located next to the system pressure gauge The gauge only reads pressure in the push direction not in the pull direction Before Operating Check the hydraulic fluid level in the reservoir Fu...

Page 12: ...rail was pulled extend the arm until the clamp ends will open freely 2 Retract the arm to the fully retracted position 3 Close the end clamps 4 Insert the pins to prevent them from being lost Assist...

Page 13: ...valve into the required position and pump the valve to position the rail as needed Arrow F Removing the Assist Arm 1 To remove the assist arm from the rail relieve the pressure using the jacking syst...

Page 14: ...ach use with a clean lint free cloth to remove surface contaminants from the tool If the arm fails to extend completely or fails to build pressure check the fluid level in the hydraulic oil reservoir...

Page 15: ...rvice Support Warranty Technical or Field Service Support Depending upon the circumstances and availability of technical service personnel we may provide technical assistance and or field service supp...

Page 16: ...910115 Loading Arm Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 3 2023 Rev 2 1 Page 16 of 23 Loading Arm Drawings and Parts List Service Parts List...

Page 17: ...910115 Loading Arm Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 3 2023 Rev 2 1 Page 17 of 23 Assist Arm Drawing...

Page 18: ...910115 Loading Arm Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 3 2023 Rev 2 1 Page 18 of 23...

Page 19: ...T 4 30 SPACER 2 8 LOCK WASHER 2 31 HOSE HYD 1 9 WASHER FLAT 1 32 HANDLE COMPLETE 1 10 BOLT NC X HH 1 33 TUBE SHOURT 1 11 NUT 1 34 HOSE HYD 1 12 FITTING 1 35 FITTING 90 4 13 BOLT NC X 2 HH 2 36 HOSE HY...

Page 20: ...910115 Loading Arm Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 3 2023 Rev 2 1 Page 20 of 23 Loading Arm Drawing...

Page 21: ...910115 Loading Arm Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 3 2023 Rev 2 1 Page 21 of 23...

Page 22: ...E HYDRAULIC 1 9 BOLT NC X HH 1 38 HOSE HYDRAUILIC 1 10 NUT NC HH SELF LOCKING 2 39 HOSE HYDRAULIC 1 11 NUT 3 8 NC NYLOCK 3 40 HOSE HYDRAULIC 1 12 NUT NC HH 1 41 FITTING HYDRAULIC 1 13 BOLT NC X 2 HH 2...

Page 23: ...the claim for replacement Ordinary wear and tear abuse misuse and neglect are not covered by this warranty Depending upon the circumstances we may provide technical assistance and or technical servic...

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