R2 MTZ 100 Instruction And Maintenance Manual Download Page 2 | Manualshive

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Summary of Contents for MTZ 100

Page 1: ...ENGLISH Mill Grader Mod MTZ HI Instructions and maintenance manual Translation of the original instructions Rev 01 10 2014 ...

Page 2: ......

Page 3: ...ment 10 Accident prevention 12 Component assembling 14 Hitching the implement to the loader 18 Connecting and disconnecting the hydraulic hoses 20 Preparing for use 21 Adjusting the working depth 21 Adjusting levelling 21 Adjusting and use of the seeder optional 23 Using the implement 24 Maintenance 25 Replacing the hoes 27 Finishing work and storing the implement 29 Scraping and disposing of comp...

Page 4: ...tance from the side and from the rear of the implement to prevent the risk of injuries and collision Always check that there are no people in range of the implement s movement and operation Anchor point for lifting the implement Do not climb on the machine do not transport anybody on the machine Warning risk of ejection of stones and other materials Risk of entanglement and crushing Do not put you...

Page 5: ...bols used in this manual This symbol is used in this manual to indicate actions improper use of the implement elements behaviours and situations that can put your safety or the safety of other persons in danger Round symbols with white icons on a blue background in this manual indicate the personal protective equipment needed while using the implement or working on it This symbol is used herein to...

Page 6: ...l SM seeder might be used in different ways and or for purposes other than those described in this manual the manufacturer declines any liability for damages to persons and or property of any kind Before assembling the implement to the loader before using the implement and before any maintenance operation on it read and follow carefully the instructions given in this manual as well as in the opera...

Page 7: ...7 7 ENGLISH Fig 2 A Roller assembly B Roller adjuster C Quick attach plate D Grader blade E Milling group F Side panel and side panel extension G Seeder assembly optional A B C E D F G ...

Page 8: ...10 Weight in models with seeder total weight including the empty hopper given Kg 115 150 180 200 220 250 250 285 280 320 Seeder unit weight with empty hopper Kg 64 70 78 95 105 Hopper volume L 50 57 62 68 76 Sowing width Fig 4a Rif A cm 99 110 119 134 146 Required oil pressure bar 150 180 150 180 150 180 150 180 150 180 Lubricant grease for the main body of the implement and the roller adjuster RO...

Page 9: ...9 9 ENGLISH Fig 3a Fig 3b Fig 4a Fig 4b Fig 5 a b c B A C A A A D B ...

Page 10: ...able The anchor points may be the roller unit bracket the screw adjustment support and the front grader blade Fig 8 Make sure that the adjusting and fastening screws of the grader blade are well tightened For more secure anchoring place wedges against the rear roller to prevent it from rolling Fig 8 Adjust the roller by lifting it so that the hoes rest on the floor of the transport vehicle The imp...

Page 11: ...11 11 ENGLISH Fig 6 Fig 6a Fig 7 SM 135 150 170 Fig 7a SM 100 120 Fig 8 22 ...

Page 12: ...ins of the loader s quick attach plate are in the lower position and that they have locked the mill grader MTZ HI to the loader Never lift or transport the implement if it has not been locked 7 Never get underneath the implement when it is lifted from the loader 8 Warning the hydraulic system is pressurized Before connecting the hydraulic hoses to the hydraulic circuit of the loader make sure that...

Page 13: ... axis Use utmost caution road handling cornering stability and braking of the loader may be different due to the presence and position of the implement During the transport keep the implement in the lowest possible position and the nearest possible to the loader in order to keep low the gravity centre 23 The MILL GRADER mod HI implement has been built for a precise work It must always be in perfec...

Page 14: ...m the mill and the screw register Fig 9 2 Assemble the seeder unit in place of the roller unit using the same attachment points Fig 10a Fig 11 Tighten the bolts so that the seeder bracket and the screw adjuster can slide along the attachment points tighten the bolts then loosen them turn for this operation we recommend using manual adjustable wrenches NOTE 1 in the MTZ HI 135 150 and 170 models re...

Page 15: ...15 15 ENGLISH Fig 9 ...

Page 16: ...16 16 ENGLISH Fig 10a Mod MTZ HI 135 150 170 Fig 10b A B ...

Page 17: ...17 17 ENGLISH Fig 11 Mod MTZ HI 100 120 Fig 12 ...

Page 18: ... connections see paragraph 8 on page 20 Ensure that the hydraulic hoses are not in the way during installation STEP 2 Fig 14 Turn the quick attach plate hydraulically to an obliquely forward position Drive the loader onto the implement If your loader is equipped with a telescopic boom you can utilise this Align the upper pins of the loader s quick coupling plate so that they are under the correspo...

Page 19: ...19 19 ENGLISH Fig 13 STEP 1 300 700 series loaders 200 series loaders Fig 14 STEP 2 300 700 series loaders 200 series loaders Fig 15 STEP 3 300 700 series loaders 200 series loaders ...

Page 20: ... of paragraph 5 on page 12 Use safety gloves and glasses NOTICE keep all couplings as clean as possible use the protective caps on both the attachment and the loader Dirt ice etc may make using the fittings significantly more difficult Never leave the hoses hanging on the ground place the multiconnector onto its holder 8 1 Connecting the multiconnector system Fig 16 1 Align the pins of the attachm...

Page 21: ... of the side panel extensions in three different positions Fig 20 To avoid hoes protruding from the soil and therefore creating dangerous situations during the milling the side panels and the grader blade during the setting of the various working depths must constantly stay in contact with the soil Fig 22 11 Adjusting levelling First follow the safety routine as indicated in point 1 of paragraph 5...

Page 22: ...22 22 ENGLISH Fig 18 Fig 19 Fig 20 Fig 21 Fig 22 ...

Page 23: ...hange the position of the knob on the graduated scale The quantity of seed to fall can vary depending on the mixture of seed used and the speed of the tractor In order to identify the optimal setting based on the type mix of seed used you should run tests on a smooth and even flat surface before starting work To terminate the seeding operation move the seeder lever to the off position Fig 23 Ref C...

Page 24: ...e implement during operation Stay clear of moving mechanical parts Never leave your working place when the loader is on If during operation a lot of dust is stirred up which depends on the soil type wear a dust mask Do not use the implement pushing it when the loader has engaged the forward gear the implement must always be used with the loader in reverse gear Do not use the implement on steep slo...

Page 25: ...gearing chain of the roller brush motion of the hopper and finally reassemble the protective casing Control the chain tension the chain must fluctuate approximately 1 cm if necessary adjust the tension by means of the special tensioner Fig 26 2 If necessary adjust the brush roller distance by means of the special screws Fig 27 the brush must be adjusted so that it works on the roller without block...

Page 26: ...26 26 ENGLISH Fig 24 Fig 25 Fig 26 Fig 27 ...

Page 27: ...e area is dangerous Fig 29 During these operations position yourself firmly and securely and make sure that your face and your body will not be pressed against the hoes Do not allow people or animals to approach the area of the knives If it should be necessary to leave the implement unattended in this position protect the hoe area with a rigid panel in order to avoid dangerous accidental contact w...

Page 28: ...et B Self locking steel nut M10 fine pitch DIN 982 C Nut seat D Hoe E Drilled plate F Reinforced Grower washer DIN 127 B G Steel screw M 10 x 1 25 x 45 fine pitch partial thread DIN 960 8 8 Tightening of the hoes screws 85 Nm 6 7 bar B A D C E F G A A A A ...

Page 29: ... place etc and protect the protruding parts so that they do not cause injury To avoid hazards store the implement in a way that it does not block escape routes emergency exits firefighting equipment extinguishers hydrants etc or first aid equipment first aid kits etc in the storage place If the implement is washed and or cleaned by compressed air or water jet make sure that there are no persons or...

Page 30: ...d in this manual whenever the company deems it necessary for a technical or commercial improvement of the product The original text of the operation and maintenance manual has been written in Italian original instructions R2 reserves the right to make technical modifications in order to perfect the implement described in this operator s manual Claims based on the indications illustrations and desc...

Page 31: ...31 31 ...

Page 32: ...red Office Via Valsellustra 25 29 40060 Toscanella di Dozza Dozza Bologna ITALY Head office Via degli Artigiani 23 40024 Castel San Pietro Terme Bologna ITALY Tel 0039 051 94 30 42 Fax 0039 051 69 42 086 www R2RINALDI com R2 R2RINALDI com ...

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