R2 MTZ 100 Instruction And Maintenance Manual Download Page 18

 

 

 

 

18 

18 

ENGLISH 

7 – Attaching the implement to the loader 

(original instructions)

 

 

 

 

Attaching  the  implement  to  the  loader  is  quick  and  easy,  but  it  must  be  done  carefully.  The 
implement is mounted to the loader boom by using the quick attach plate and the counterpart on the 
implement. If the implement is not locked to the loader, it may detach from the loader and cause a 
hazardous  situation.  In  the  worst  case,  the  implement  may  slide  onto  the  driver  along  the  raised 
loader  boom.  For  this  reason,  the  loader  boom  must  under  no  circumstances  be  raised  over  one 
metre when the implement has not been locked. To prevent hazardous situations, always follow the 
implement  mounting  instructions  provided  in  the  following  pages.  Also  remember  the  safety 
instructions shown in Chapter 5. The implement is mounted to the loader as follows: 

 

Make sure that the implement will stay still and will not tip over.  Attach or remove the 
implement only on level ground. 

Keep  all  couplings  as  clean  as  possible;  use  the  protective  caps  on  both  the  implement  and  the 
loader. Dirt, ice, etc. may make using the fittings significantly more difficult. Never leave the hoses 
hanging on the ground; place the multiconnector onto its holder. 

 

STEP 1 (Fig. 13) 

  Lift the quick attach plate locking pin / locking pins up and turn them backwards into the slot so 

that they are locked in the upper position. 

  Concerning the hydraulic hose connections see paragraph 8 on page 20.  

  Ensure that the hydraulic hoses are not in the way during installation. 

 

STEP 2 (Fig. 14) 

  Turn the quick attach plate hydraulically to an obliquely forward position. 

  Drive the loader onto the implement. If your loader is equipped with a telescopic boom, you can 

utilise  this.  Align  the  upper  pins  of  the  loader’s  quick  coupling  plate  so  that  they  are  under  the 
corresponding brackets of the implement. 

 

STEP 3 (Fig. 15) 

  Lift  the  boom  slightly  –  pull  the  boom  control  lever  backward  to  raise  the  implement  off  the 

ground. 

  Turn  the  boom  control  lever  left  to  turn  the  bottom  section  of  the  quick  attach  plate  onto  the 

implement. 

  Lock the locking pins manually or lock the hydraulic locking. 

  Always check the locking of pin / pins. 

*** 

300 – 700 series loaders 

200 series loaders 

 

An  implement  that  has  not  been 
completely  locked  to  the  loader  may 
fall on the boom or operator, or under 
the  loader  during  driving,  causing 
loss  of  control  of  the  loader.  Before 
moving or lifting the implement, make 
sure  that  the  locking  pins  are  in  the 
lower  position  and  come  through  the 
fasteners  on  the  implement  on  both 
sides.  Never  move  or  lift  an 
implement that has not been locked. 

 

 

 

 

Excessive  tilting  or  lifting  of  an  unlocked  implement  increases  the  risk  of  tipping  the 
implement over. Do not use the automatic locking of the locking pins when the implement 
is  lifted  more  than  one  metre  from  the  ground.  If  the  locking  pins  do  not  return  to  the 
normal  position  when  tilting,  do  not  tilt  or  raise  the  implement  any  more.  Lower  the 
implement on the ground and secure the locking manually.

 

 

Summary of Contents for MTZ 100

Page 1: ...ENGLISH Mill Grader Mod MTZ HI Instructions and maintenance manual Translation of the original instructions Rev 01 10 2014 ...

Page 2: ......

Page 3: ...ment 10 Accident prevention 12 Component assembling 14 Hitching the implement to the loader 18 Connecting and disconnecting the hydraulic hoses 20 Preparing for use 21 Adjusting the working depth 21 Adjusting levelling 21 Adjusting and use of the seeder optional 23 Using the implement 24 Maintenance 25 Replacing the hoes 27 Finishing work and storing the implement 29 Scraping and disposing of comp...

Page 4: ...tance from the side and from the rear of the implement to prevent the risk of injuries and collision Always check that there are no people in range of the implement s movement and operation Anchor point for lifting the implement Do not climb on the machine do not transport anybody on the machine Warning risk of ejection of stones and other materials Risk of entanglement and crushing Do not put you...

Page 5: ...bols used in this manual This symbol is used in this manual to indicate actions improper use of the implement elements behaviours and situations that can put your safety or the safety of other persons in danger Round symbols with white icons on a blue background in this manual indicate the personal protective equipment needed while using the implement or working on it This symbol is used herein to...

Page 6: ...l SM seeder might be used in different ways and or for purposes other than those described in this manual the manufacturer declines any liability for damages to persons and or property of any kind Before assembling the implement to the loader before using the implement and before any maintenance operation on it read and follow carefully the instructions given in this manual as well as in the opera...

Page 7: ...7 7 ENGLISH Fig 2 A Roller assembly B Roller adjuster C Quick attach plate D Grader blade E Milling group F Side panel and side panel extension G Seeder assembly optional A B C E D F G ...

Page 8: ...10 Weight in models with seeder total weight including the empty hopper given Kg 115 150 180 200 220 250 250 285 280 320 Seeder unit weight with empty hopper Kg 64 70 78 95 105 Hopper volume L 50 57 62 68 76 Sowing width Fig 4a Rif A cm 99 110 119 134 146 Required oil pressure bar 150 180 150 180 150 180 150 180 150 180 Lubricant grease for the main body of the implement and the roller adjuster RO...

Page 9: ...9 9 ENGLISH Fig 3a Fig 3b Fig 4a Fig 4b Fig 5 a b c B A C A A A D B ...

Page 10: ...able The anchor points may be the roller unit bracket the screw adjustment support and the front grader blade Fig 8 Make sure that the adjusting and fastening screws of the grader blade are well tightened For more secure anchoring place wedges against the rear roller to prevent it from rolling Fig 8 Adjust the roller by lifting it so that the hoes rest on the floor of the transport vehicle The imp...

Page 11: ...11 11 ENGLISH Fig 6 Fig 6a Fig 7 SM 135 150 170 Fig 7a SM 100 120 Fig 8 22 ...

Page 12: ...ins of the loader s quick attach plate are in the lower position and that they have locked the mill grader MTZ HI to the loader Never lift or transport the implement if it has not been locked 7 Never get underneath the implement when it is lifted from the loader 8 Warning the hydraulic system is pressurized Before connecting the hydraulic hoses to the hydraulic circuit of the loader make sure that...

Page 13: ... axis Use utmost caution road handling cornering stability and braking of the loader may be different due to the presence and position of the implement During the transport keep the implement in the lowest possible position and the nearest possible to the loader in order to keep low the gravity centre 23 The MILL GRADER mod HI implement has been built for a precise work It must always be in perfec...

Page 14: ...m the mill and the screw register Fig 9 2 Assemble the seeder unit in place of the roller unit using the same attachment points Fig 10a Fig 11 Tighten the bolts so that the seeder bracket and the screw adjuster can slide along the attachment points tighten the bolts then loosen them turn for this operation we recommend using manual adjustable wrenches NOTE 1 in the MTZ HI 135 150 and 170 models re...

Page 15: ...15 15 ENGLISH Fig 9 ...

Page 16: ...16 16 ENGLISH Fig 10a Mod MTZ HI 135 150 170 Fig 10b A B ...

Page 17: ...17 17 ENGLISH Fig 11 Mod MTZ HI 100 120 Fig 12 ...

Page 18: ... connections see paragraph 8 on page 20 Ensure that the hydraulic hoses are not in the way during installation STEP 2 Fig 14 Turn the quick attach plate hydraulically to an obliquely forward position Drive the loader onto the implement If your loader is equipped with a telescopic boom you can utilise this Align the upper pins of the loader s quick coupling plate so that they are under the correspo...

Page 19: ...19 19 ENGLISH Fig 13 STEP 1 300 700 series loaders 200 series loaders Fig 14 STEP 2 300 700 series loaders 200 series loaders Fig 15 STEP 3 300 700 series loaders 200 series loaders ...

Page 20: ... of paragraph 5 on page 12 Use safety gloves and glasses NOTICE keep all couplings as clean as possible use the protective caps on both the attachment and the loader Dirt ice etc may make using the fittings significantly more difficult Never leave the hoses hanging on the ground place the multiconnector onto its holder 8 1 Connecting the multiconnector system Fig 16 1 Align the pins of the attachm...

Page 21: ... of the side panel extensions in three different positions Fig 20 To avoid hoes protruding from the soil and therefore creating dangerous situations during the milling the side panels and the grader blade during the setting of the various working depths must constantly stay in contact with the soil Fig 22 11 Adjusting levelling First follow the safety routine as indicated in point 1 of paragraph 5...

Page 22: ...22 22 ENGLISH Fig 18 Fig 19 Fig 20 Fig 21 Fig 22 ...

Page 23: ...hange the position of the knob on the graduated scale The quantity of seed to fall can vary depending on the mixture of seed used and the speed of the tractor In order to identify the optimal setting based on the type mix of seed used you should run tests on a smooth and even flat surface before starting work To terminate the seeding operation move the seeder lever to the off position Fig 23 Ref C...

Page 24: ...e implement during operation Stay clear of moving mechanical parts Never leave your working place when the loader is on If during operation a lot of dust is stirred up which depends on the soil type wear a dust mask Do not use the implement pushing it when the loader has engaged the forward gear the implement must always be used with the loader in reverse gear Do not use the implement on steep slo...

Page 25: ...gearing chain of the roller brush motion of the hopper and finally reassemble the protective casing Control the chain tension the chain must fluctuate approximately 1 cm if necessary adjust the tension by means of the special tensioner Fig 26 2 If necessary adjust the brush roller distance by means of the special screws Fig 27 the brush must be adjusted so that it works on the roller without block...

Page 26: ...26 26 ENGLISH Fig 24 Fig 25 Fig 26 Fig 27 ...

Page 27: ...e area is dangerous Fig 29 During these operations position yourself firmly and securely and make sure that your face and your body will not be pressed against the hoes Do not allow people or animals to approach the area of the knives If it should be necessary to leave the implement unattended in this position protect the hoe area with a rigid panel in order to avoid dangerous accidental contact w...

Page 28: ...et B Self locking steel nut M10 fine pitch DIN 982 C Nut seat D Hoe E Drilled plate F Reinforced Grower washer DIN 127 B G Steel screw M 10 x 1 25 x 45 fine pitch partial thread DIN 960 8 8 Tightening of the hoes screws 85 Nm 6 7 bar B A D C E F G A A A A ...

Page 29: ... place etc and protect the protruding parts so that they do not cause injury To avoid hazards store the implement in a way that it does not block escape routes emergency exits firefighting equipment extinguishers hydrants etc or first aid equipment first aid kits etc in the storage place If the implement is washed and or cleaned by compressed air or water jet make sure that there are no persons or...

Page 30: ...d in this manual whenever the company deems it necessary for a technical or commercial improvement of the product The original text of the operation and maintenance manual has been written in Italian original instructions R2 reserves the right to make technical modifications in order to perfect the implement described in this operator s manual Claims based on the indications illustrations and desc...

Page 31: ...31 31 ...

Page 32: ...red Office Via Valsellustra 25 29 40060 Toscanella di Dozza Dozza Bologna ITALY Head office Via degli Artigiani 23 40024 Castel San Pietro Terme Bologna ITALY Tel 0039 051 94 30 42 Fax 0039 051 69 42 086 www R2RINALDI com R2 R2RINALDI com ...

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