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R.V.R. Elettronica TX20000U-KLC, User'S & Technical Manual


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TX20000U-KLC

60

Rev. 2.0  14/05/2015

User & Technical Manual

5

5

4

4

3

3

2

2

1

1

D

D

C

C

B

B

A

A

SWR2

FWD2

SWR1

FWD1

SWR2

SWR1

FWD2

FWD1

RELE



























\\

Exciters RF Switch

SL127SW1002

0.1

HC serie Combiners with CCU

127

Mauro Ucelli

1

1

A3

Monday, June 29, 2009

\



























\\

Exciters RF Switch

SL127SW1002

0.1

HC serie Combiners with CCU

127

Mauro Ucelli

1

1

A3

Monday, June 29, 2009

\



























\\

Exciters RF Switch

SL127SW1002

0.1

HC serie Combiners with CCU

127

Mauro Ucelli

1

1

A3

Monday, June 29, 2009

\

PAD

PAD7

PAD

PAD7

1

D3

HSMS2800

D3

HSMS2800

1

2

3

R17

51R

R17

51R

1

2

C20

NC

C20

NC

1

2

R14

10R

R14

10R

1

2

R20

50R

R20

50R

1

2

R13

51R

R13

51R

1

2

PAD

PAD14

PAD

PAD14

1

C14

10p

C14

10p

1

2

R8

1k

R8

1k

1

2

C11

10p

C11

10p

1

2

PAD

PAD8

PAD

PAD8

1

FID3

FID

FID3

FID

R11

10R

R11

10R

1

2

JP5

NC

JP5

NC

1

2

PAD

PAD13

PAD

PAD13

1

C1

100n

C1

100n

1

2

JP4

STM02S

JP4

STM02S

1

2

JP3

STM02S

JP3

STM02S

1

2

C10

4n7

C10

4n7

1

2

FIX5

FIX10

FIX5

FIX10

R12

51R

R12

51R

1

2

FIX2

FIX10

FIX2

FIX10

DCPLR2

DIR_CPLR

DCPLR2

DIR_CPLR

1

2

3

4

7

6

5

+

-

RY1

RLTQ2A

+

-

RY1

RLTQ2A

1 2 3 4 5

6

7

8

9

10

FIX7

FIX35

FIX7

FIX35

JP1

NC

JP1

NC

1

2

3

4

5

6

D2

HSMS2800

D2

HSMS2800

1

2

3

R18

10R

R18

10R

1

2

FIX6

FIX10

FIX6

FIX10

PAD

PAD1 PAD

PAD1

1

C22

4n7

C22

4n7

1

2

R7

1k

R7

1k

1

2

JP7

STM02S

JP7

STM02S

1

2

PAD

PAD6

PAD

PAD6

1

PAD

PAD11 PAD

PAD11

1

C17

NC

C17

NC

1

2

FIX4

FIX10

FIX4

FIX10

FIX1

FIX10

FIX1

FIX10

R3

10k

R3

10k

1

2

D1

HSMS2800

D1

HSMS2800

1

2

3

FID2

FID

FID2

FID

C19

NC

C19

NC

1

2

C12

7/50pF

C12

7/50pF

1

2

FIX12

FIX35

FIX12

FIX35

R6

1k

R6

1k

1

2

R21

50R -6dB

R21

50R -6dB

R2

10k

R2

10k

1

2

JP6

STM02S

JP6

STM02S

1 2

R1

50R -6dB

R1

50R -6dB

R5

10k

R5

10k

1

2

C16

1p

C16

1p

1

2

C9

4n7

C9

4n7

1

2

R19

1k

R19

1k

1

2

DCPLR1

DIR_CPLR

DCPLR1

DIR_CPLR

1

2

3

4

7

6

5

PAD

PAD2 PAD

PAD2

1

PAD

PAD12

PAD

PAD12

1

R4

10k

R4

10k

1

2

R9

1k

R9

1k

1

2

D4

HSMS2800

D4

HSMS2800

1

2

3

C15

1p

C15

1p

1

2

C3

100n

C3

100n

1

2

FID1

FID

FID1

FID

R15

10R

R15

10R

1

2

FIX3

FIX10

FIX3

FIX10

FIX9

FIX35

FIX9

FIX35

PAD

PAD3

PAD

PAD3

1

FIX10

FIX35

FIX10

FIX35

JP2

NC

JP2

NC

1

2

R10

1k

R10

1k

1

2

PAD

PAD5

PAD

PAD5

1

FIX8

FIX35

FIX8

FIX35

FIX11

FIX35

FIX11

FIX35

C2

100n

C2

100n

1

2

FID4

FID

FID4

FID

PAD

PAD9

PAD

PAD9

1

+

-

RY2

RLTQ2A

+

-

RY2

RLTQ2A

1

2

3

4

5

6 7 8 9 10

C7

4n7

C7

4n7

1

2

PAD

PAD4

PAD

PAD4

1

C23

100n

C23

100n

1

2

C21

NC

C21

NC

1

2

C13

7/50pF

C13

7/50pF

1

2

C18

NC

C18

NC

1

2

R16

51R

R16

51R

1

2

C6

4n7

C6

4n7

1

2

PAD

PAD10 PAD

PAD10

1

C8

4n7

C8

4n7

1

2

CS1

CSSW0188R2

CS1

CSSW0188R2

C4

100n

C4

100n

1

2

C5

4n7

C5

4n7

1

2

Summary of Contents for TX20000U-KLC

Page 1: ...TX20000U KLC User Technical Manual Rev 2 0...

Page 2: ...able to those supported by the product The product is used in operative conditions different from the normal working conditions for which the product was designed temperature humidity supply voltage A...

Page 3: ...ste electrical or electro nic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center CAUTION Do discard waste electrical or electronic equipment W...

Page 4: ...ll status men Select men Control unit men Cooling men R F combiner men R F units men Alarms men Service men Settings men Exciters men Info men Release men Modem men Buttons selector switches and LEDs...

Page 5: ...rot F foldback calibration Addon board SL154IN2001 Low power driver board SLDR0066R02V01C PFC KPFC4280 LC PFC settings Power supply KPFCPSL4280 LC Surge Protection Board SL046SR1002 PS RF interface bo...

Page 6: ...ig Dummy Load EDL5000 FMLC Vertical hydraulics Carriage pumps CARPOMP04 External unit GSM Telemetry Installing and configuring the PC software Dial up via PC Dial up via mobile Alarms Derating of the...

Page 7: ...of this piece of equipment involve risks both for the per sonnel performing them and for the device itself that shall be used only by trained personnel R V R Elettronica S p A doesn t assume responsib...

Page 8: ...butor where you purchased the unit Describe the problem and so that a possible easy solution can be detected Dealers and Distributors are supplied with all the information about problems that may oc c...

Page 9: ...and warranty parts may be ordered from the following address Be sure to inclu de the equipment model and serial number as well as part description and part number R V R Elettronica SpA Via del Fondito...

Page 10: ...mouth if necessary and observe for breathing if not breathing begin artificial breathing Figure 3 2 tilt head pinch nostrils make airtight seal four quick full breaths Remember mouth to mouth resusci...

Page 11: ...hem elevated If medical help will not be available within an hour and the victim is conscious and not vomiting give him a weak solution of salt and soda 1 level teaspoonful of salt and 1 2 level teasp...

Page 12: ...the cooling it uses of the coolant rather than forced air This chap ter briefly describes the machine s main features 4 1 Composition The TX20000U KLC transmitter is made up of modules inserted in a...

Page 13: ...ELETTRONICA Rev 2 0 14 05 2015 7 User Technical Manual TX20000U KLC EXTERNAL UNIT...

Page 14: ...ELETTRONICA TX20000U KLC User Technical Manual Rev 2 0 14 05 2015 8...

Page 15: ...ernal unit 62 Kg empty 74 Kg with coolant The transmitter it comes supplied with 2 Flexible hydraulic tubes from 1 of length 6 meters for the connection of transmitter and external unit except various...

Page 16: ...hnical Manual Rev 2 0 14 05 2015 10 5 Common control unit CCU The operator controls and checks the status of the TX20000U KLC by means of the common contro unit CCU Three control groups are present on...

Page 17: ...ESC Click this button to exit from a menu or to cancel the modification of a value Click this button to scroll inside a menu to the right or down or to reduce the value of a parameter being modified...

Page 18: ...N 1 from the top Hours Timer counting the hours of operation of the transmitter For exam ple this indication is useful in order to define when a maintenance operation can be made By pressing the Esc...

Page 19: ...f the parameters i e Power levels Exciters Parameters of the exciters i e output power on air exciter Info Information concerning the configuration of the TX20000U KLC Release Information concerning t...

Page 20: ...e machine Safety Status of the safety arrest button On indicates the functioning is enabled Alr means the unit was arrested through the button Mains Status of the main voltage supply Ok indicates the...

Page 21: ...t on pump pressure and then an interruption of the cooling flow after 10 se conds is recorded by the machine which starts the operations of exchange pumps Note the delay of 10 seconds is necessary to...

Page 22: ...f the measured forward and reflected power Main Exc Output power of the exciter currently on air the one connected to the input of the RF modules Stby Exc Output power of the exciter currently on the...

Page 23: ...in each module Bias V Polarization voltage of the mosfet Temp Module temperature Driver I Measurement of the current absorbed by the preamplifier stage Eff Efficiency of the amplifier module Temp Inp...

Page 24: ...5 9 5 1 8 Service men This menu is normally used during the maintenance operations When this screen is visualized the Control Unit checks the status of the modules of the unit more frequently in order...

Page 25: ...pressed except in case of dysfunction PWG1 Level Limit at which the Power Good PWG1 is launched This level is expressed as a percentage of the full scale to which PWG1 is connected indicated in the c...

Page 26: ...air exciter When positioning the cursor on this line with the arrow buttons and by pressing Enter it is possible to operate the switching between the on air exciter and the exciter on dummy load Exct...

Page 27: ...guration of the transmitter as a N 1 system External Checking of the external Fwd Rfl Unbal values Enabled or Disabled Reset Safety Reboot the machine after the intervention of the SAFETY alarm It mus...

Page 28: ...cation of the address of the transmitter usually 1 In the case of multiple transmitters in N 1 configuration will be given numbers in ascending order one for each transmitter Name Mnemonic name of the...

Page 29: ...e case of automatic mode exciters are lit but blocked by interlock The stand by is used to test the exci ters in fact in manual modality the operator could arrange them in base to the own requirements...

Page 30: ...t by the ope rator using the menus see 5 1 9 EXCITER CHANGEOVER Use this button to set the changeover system in manual or automatic mode The signaling LED turns on when the ma nual mode is selected On...

Page 31: ...grees clockwise Pull out the screwdriver and check the value of the power Unbalanced in the service menu note the contact of the screwdriver with the circuit LC to bring information out of the norm so...

Page 32: ...nd hole and also rotate 180 degrees clockwise go to step 3 2a If you obtained a increased rather than decreased power unbalanced to rotate the cap 5 hole counter clockwise 360 degrees 180 to return it...

Page 33: ...ELETTRONICA Rev 2 0 14 05 2015 27 User Technical Manual TX20000U KLC 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 Example of rotation...

Page 34: ...he equipment and requires the intervetion of an operator for the restart E Error event that doesn t cause the interruption of the supply of power but can reduce the functions of the equipment e g cann...

Page 35: ...fl reflected power alarm module In alarm input power module Tmp high temperature alarm Drv I driver current above its limit Mos 1 I high current alarm mos1 Mos 2 I high current alarm mos2 Mos 3 I high...

Page 36: ...every 24 hours CPU RF combiner Timer output unbalanced 1 min Is the time it is expected before sending a request for power reduction derating after pas sing to the lower level of the unbalanced power...

Page 37: ...3 VDE power PTX 1 and the fuse 10A 4 Connectors various control and acquisition see cap 6 4 5 BNC for RF testing 6 VDE power CCU and the fuse 4A 7 RF output module 2 8 Connector inhibition functions s...

Page 38: ...ce card SL127IN1002 CPU board management readings alarms menu R F Combiner CPUPJ2KMC CPU board management readings alarms menu Cooling CPUPJ2KMC External Con interface card SL127IN2001 Interface excit...

Page 39: ...TX20000U KLC 33 Rev 2 0 14 05 2015 User Technical Manual 6 1 CCU board SLCCUPJ5KM2...

Page 40: ...7 74LS273 3 4 7 8 13 14 17 18 11 1 2 5 6 9 12 15 16 19 20 10 D 1 D2 D3 D4 D5 D6 D7 D8 C L K C L R Q 1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 V C C G N D Q3 BC237 1 2 3 R228 10K R1 330K C99 CM22pF 1 2 R 5 X22R C14 C M 1...

Page 41: ...04 47K R79 1K5 R93 2K2 U10A TLP521 4 1 2 16 15 R69 47K R58 1K5 U15A TLP521 4 1 2 16 15 U 1 7C 40106 5 6 R119 1K5 R77 2K2 C32 C M 1uF 1 2 U13A 40106 1 2 14 7 S9 B3F 1 3 2 4 R42 2K2 DL4 L E D D3 C55 C M...

Page 42: ...V C C G N D DZ5 12V 1W DZ8 5V1 1W C76 CM10KpF 1 2 U25 TLV5626 3 1 2 6 4 7 8 5 C S DI S C L K R E F O U T A OUTB V C C G N D R222 1K5 R125 100R C70 1 25 R134 10K5 R137 10K C63 C M 1uF 1 2 R195 10K D19...

Page 43: ...R51 R87 R88 R89 R101 R103 R106 R124 R137 R149 R159 R172 R173 R181 R184 R185 R187 R194 R195 R203 R226 R227 R228 R229 R230 R231 R232 R234 R238 R242 R243 R245 34 27 R3 R35 R38 R42 R45 R50 2K2 R52 R54 R6...

Page 44: ...TX20000U KLC 38 Rev 2 0 14 05 2015 User Technical Manual 6 2 CCU motherboard SLCCU1PJ5KM2...

Page 45: ...f F42 DSS306 1 3 2 f F45 DSS306 1 3 2 f F6 DSS306 1 3 2 K2 ZFH 12V H1 13 11 9 4 6 8 1 16 f F49 DSS306 1 3 2 C N 1 FLAT16 1 3 5 7 9 11 13 15 2 4 6 8 10 12 14 16 f F66 DSS306 1 3 2 f F15 DSS306 1 3 2 P6...

Page 46: ...F6 F7 F8 DSS306 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29 F30 F31 F32 F33 F34 F35 F36 F37 F38 F39 F40 F41 F42 F43 F44 F45 F46 F47 F48 F49 F50 F51 F52 F53 F54...

Page 47: ...taggi ed indicatori JP8 Posizione relativa dei jumper della scheda pannello Panel card Leaving the jumpers as shown in the figure the audio alarm is active that is when the audio is no longer present...

Page 48: ...TX20000U KLC 42 Rev 2 0 14 05 2015 User Technical Manual 6 3 Main interface card SL127IN1002 Fan power 18v 18v 0v Telemetry power 18v 18v 0v Board power Input measures exciter...

Page 49: ...TX20000U KLC 43 Rev 2 0 14 05 2015 User Technical Manual...

Page 50: ...TX20000U KLC 44 Rev 2 0 14 05 2015 User Technical Manual...

Page 51: ...TX20000U KLC 45 Rev 2 0 14 05 2015 User Technical Manual...

Page 52: ...TX20000U KLC 46 Rev 2 0 14 05 2015 User Technical Manual...

Page 53: ...TX20000U KLC 47 Rev 2 0 14 05 2015 User Technical Manual...

Page 54: ...TX20000U KLC 48 Rev 2 0 14 05 2015 User Technical Manual...

Page 55: ...JP7 JP8 STF08S Strip femmina 8 pin 29 2 JP9 JP18 CN26PD Connettore 26 poli Flat cs 30 2 JP11 JP15 CN10PD Connettore 10 poli Flat cs 31 1 JP12 NC Connettore 4 poli Mascon 32 1 JP13 NC Conn M C S Dritt...

Page 56: ...4 trimmer adjust the voltage to 4 3 volts Note The CCU should be in a position OFF CATHODE GROUND 6 3 1 Foldback voltage calibration If you wish to disable this check must make a bridge in the back of...

Page 57: ...12 Unbalanced power LOAD 1 RV13 Unbalanced power LOAD 2 only for transmitter TX15000U KLC TX20000U KLC RV14 Unbalanced power LOAD 3 only for transmitter TX15000U KLC RV22 Unbalanced power BIG LOAD onl...

Page 58: ...Mains Safe Probe Pin Function 1 GND 2 12 Vcc 3 GND 4 Thermostat 35 5 Thermostat 50 6 Flux control 7 Thermal rack 8 Safety 9 Pressure switch 10 Mains Liquid Level Pin Function 1 GND 2 12 Vcc 3 Liquid...

Page 59: ...TX20000U KLC 53 Rev 2 0 14 05 2015 User Technical Manual INSIDE VIEW...

Page 60: ...al Con interface card SL127IN2001 1 0 Combiner CCU 127 Mauro Ucelli 3 1 A3 Monday March 23 2009 Nome Progetto Autore Codice Progetto Nome PC in Rete File Cartella Data Revisione Codice Nome Parte Auto...

Page 61: ...in Rete File Cartella Data Revisione Codice Nome Parte Autorizzazione Pagina Size di External Con interface card SL127IN2001 1 0 Combiner CCU 127 Mauro Ucelli 3 2 A3 Monday March 23 2009 To First Gro...

Page 62: ...F C192 1nF C152 1nF C152 1nF C130 100pF C130 100pF C196 1nF C196 1nF 1 2 3 JP8 JSM03 JP8 JSM03 C195 1nF C195 1nF C156 1nF C156 1nF C148 1nF C148 1nF C191 1nF C191 1nF C158 1nF C158 1nF 1 2 3 JP9 JSM03...

Page 63: ...74 C75 C76 C77 C78 C79 C80 C81 C82 C83 C84 C85 C86 C87 C88 C89 C90 C91 C92 C93 C94 C95 C96 C97 C98 C99 C100 C101 C102 C103 C104 C105 C106 C107 C108 C109 C110 C111 C112 C113 C114 C115 C116 C117 C118 C1...

Page 64: ...STF02S 1 2 CS1 CSIN0288R1 CS1 CSIN0288R1 C8 4n7 C8 4n7 1 2 C6 4n7 C6 4n7 1 2 FID1 FID FID1 FID JP4 NC JP4 NC 1 2 C2 NC C2 NC 1 2 C1 NC C1 NC 1 2 FID2 FID FID2 FID FIX2 FIX35 FIX2 FIX35 C10 NC C10 NC...

Page 65: ...B 6 2 C15 C16 1pF Cond SMD 0805 COG 7 5 C17 C18 C19 C20 C21 NC Cond SMD 0805 8 2 DCPLR1 DCPLR2 DIR_CPLR Accopp direz 9 4 D1 D2 D3 D4 HSMS2800 Diodo Shottky SOT23 10 4 FID1 FID2 FID3 FID4 FID Fiducial...

Page 66: ...8 10R 1 2 FIX6 FIX10 FIX6 FIX10 PAD PAD1 PAD PAD1 1 C22 4n7 C22 4n7 1 2 R7 1k R7 1k 1 2 JP7 STM02S JP7 STM02S 1 2 PAD PAD6 PAD PAD6 1 PAD PAD11 PAD PAD11 1 C17 NC C17 NC 1 2 FIX4 FIX10 FIX4 FIX10 FIX1...

Page 67: ...TX20000U KLC 61 Rev 2 0 14 05 2015 User Technical Manual 6 7 CPU board CPUPJ2KMC...

Page 68: ...i 11 02 04 3 1 A3 VREF I3_ADC I4_ADC I6_ADC I_TOT_s1 F_PWR_ADC I8_ADC I2_ADC I5_ADC SX I1_ADC FREE CH7 I_DRV_ADC CLIX I7_ADC TEMP_ADC DAC_A V_BIAS_ADC V_TOT_ADC R_PWR_ADC IN_PWR_ADC DX CS1 IN_AD7 FUSE...

Page 69: ...K7pF C38 CM4K7pF 6 11 U3F ULN2004A U3F ULN2004A 1 2 C37 CM4K7pF C37 CM4K7pF 1 16 9 U3A ULN2004A U3A ULN2004A 1 2 C14 CM4K7pF C14 CM4K7pF 13 12 U4F 40106 U4F 40106 1 2 C44 CM4K7pF C44 CM4K7pF 3 4 U6B 4...

Page 70: ...B 7 VREF 6 GND 5 U10 TLV5625 U10 TLV5625 R84 2K2 R84 2K2 C65 CM 1uF C65 CM 1uF R116 10K R116 10K R121 10K R121 10K 1 2 C71 CM 1uF C71 CM 1uF R79 10K R79 10K R91 2K2 R91 2K2 C64 1uF 25V C64 1uF 25V R10...

Page 71: ...4 JP3 STRIP8 18 3 JP5 JP6 JP9 STRIP 2 19 1 JP7 STRIP 5 20 1 JP8 STRIP 5X2 21 2 OC1 OC2 TLP521 1 22 1 Q1 BC857 23 5 R1 R14 R15 R24 R25 1K 24 4 R2 R4 R6 R11 100R 25 35 R3 R72 R74 R75 R76 R77 R79 R80 R81...

Page 72: ...TX20000U KLC 66 Rev 2 0 14 05 2015 User Technical Manual 6 8 Splitter board SLSPLTHC3 01...

Page 73: ...4 NC Cond SMD 1212 HQ 7 1 C9 6_60p Comp ceramico dia 7mm 8 1 C10 2p2 Cond SMD 0805 9 2 C12 C11 NC Cond SMD 0805 10 6 C13 C14 C15 C16 C17 C18 4n7 Cond SMD 0805 11 1 DCPLR1 DIR_CPLR Accopp direz 12 2 D1...

Page 74: ...TX20000U KLC 68 Rev 2 0 14 05 2015 User Technical Manual 6 9 Phase shifter SLPHSHHC3 02...

Page 75: ...X5 RG316 Cavo coax 50H RG316 3 3 COAX2 COAX4 COAX6 RG316_ Cavo coax 50H RG316 595mm 4 1 CS1 CSPHSHHC5_03 Circuito stampato 5 6 C1 C2 C3 C4 C9 C10 1_10p Comp var ad aria Tekelek 6mm 6 6 C5 C6 C7 C8 C11...

Page 76: ...nge 2 ALARM RESET Button used to manually reset the protection system 3 LOC REM Switch to select the local or remote control modes 4 ESC Button used to exit from a menu 5 DISPLAY LCD Display 6 ON Gree...

Page 77: ...D is yellow indicates the presence of an anomaly in one or more in power supply the module continues to ope rate but the power is reduced When the LED is red indicates that its power supply is broken...

Page 78: ...mentwithotherequipment for example the CCU 6 MAINS CONNECTOR Plug for mains power supply 7 MAINS FUSE Protection fuses of the power supplies 1 2 and 3 8 OUTPUT COOLANT Hydraulic connector for the outp...

Page 79: ...to the equipment only when in LOCAL mode by means of the selector Otherwise the user may only read the parameters and not change them When turned on the LCD shows the introductory screenful with the e...

Page 80: ...the value 7 4 1 Operating Menu Fnc Turn the power amplifi er ON or OFF via this menu When the amplifi er is turned OFF the internal conductor of the INTERLOCK connector is set to ground so as to force...

Page 81: ...erating parameters The results of the comparison are available on the telemetry connector on the contacts of the optional external telemetry card and may be read on the display as O open i e false res...

Page 82: ...the status of the amplifi er s built in protection sy stem It consists of a certain number of lines each of which contains the name of the variable controlled by the protection system and the type of...

Page 83: ...as a cavity WARNING this procedure for the exchange both manual and automatic pumps oc curs only if the module is configured as master and is single TX5000U KLC From the transmitter TX10000U KLC forwa...

Page 84: ...brought the equipment to the alarm this to restore the correct operation Check the LEDs indicators on the front panel or check the ALARM menu to see which alarm condition has brought to the halt of t...

Page 85: ...ELETTRONICA Rev 2 0 14 05 2015 79 User Technical Manual TX20000U KLC 7 5 Connector Description 7 5 Descrizione connettori 7 5 Telemetry ipo f mina 7 5 ipo femmina Type DB25 female Type DB9 female...

Page 86: ...ipo maschio o a o o a o Ventola radiatore ivello minimo liquido nella vaschetta di espansione Vaschetta di epansione vuota Flusso liquido refrigerante Type DB9 female Type DB15 male Type DB15 male Pu...

Page 87: ...REEPHASE 1 X 6 3 A 1 3 2 4 6 7 8 5 9 10 PS3 PS2 PS1 FUSE MAINS FUSE SERVICE PFC 3 PFC 2 PFC 1 1 ProtF board PROTPJ154 2 Addon board SL154IN2001 3 Low Driver Power board SLDR0066R02V01C 4 Power supply...

Page 88: ...4LD1001 2 Pass Throught board SLFILPSPJ2K1 3 CPU board CPUPJ2KMC 4 Bias board SLMTPRTPJ4K1 5 8 way splitter bias distribution see NOTE 3 KKSPL245A 6 Power Meter FWD e RFL board SL042MT1501 7 Amplifier...

Page 89: ...05 2015 83 User Technical Manual TX20000U KLC NOTE 1 COMBINER 1 KDI resistor 100 500 W termination RDT500J0100 2 50 comformable cable CAVSM141 M50 3 RG 302 75 cable CAVRG302 75 4 25 comformable cable...

Page 90: ...Rev 2 0 14 05 2015 84 NOTE 2 COMBINER OUT FILTER 1 2 3 4 5 1 Harmonics Pick Up board CSFI0350R1 2 KDI resistor 50 800 W termination RDT800J0050H 3 Printed circuit board CSOP0338R2 4 RG 302 75 cable C...

Page 91: ...ELETTRONICA Rev 2 0 14 05 2015 85 User Technical Manual TX20000U KLC 1 8 way splitter SLSP0387R01V01 2 Bias distribution 8 PA RF SLIN0388R01V01 1 2 KKSPL245A NOTE 3 SPLITTER BIAS DISTRIBUTION...

Page 92: ...TX20000U KLC 86 Rev 2 0 14 05 2015 User Technical Manual 8 3 PS section wiring diagrams...

Page 93: ...TX20000U KLC 87 Rev 2 0 14 05 2015 User Technical Manual...

Page 94: ...TX20000U KLC 88 Rev 2 0 14 05 2015 User Technical Manual...

Page 95: ...TX20000U KLC 89 Rev 2 0 14 05 2015 User Technical Manual...

Page 96: ...TX20000U KLC 90 Rev 2 0 14 05 2015 User Technical Manual...

Page 97: ...TX20000U KLC 91 Rev 2 0 14 05 2015 User Technical Manual...

Page 98: ...TX20000U KLC 92 Rev 2 0 14 05 2015 User Technical Manual 8 4 RF section wiring diagrams...

Page 99: ...TX20000U KLC 93 Rev 2 0 14 05 2015 User Technical Manual...

Page 100: ...TX20000U KLC 94 Rev 2 0 14 05 2015 User Technical Manual 8 5 ProtF board PROTPJ154...

Page 101: ...TX20000U KLC 95 Rev 2 0 14 05 2015 User Technical Manual...

Page 102: ...TX20000U KLC 96 Rev 2 0 14 05 2015 User Technical Manual...

Page 103: ...5K6 R16 5K6 R42 470R R42 470R R22 10K R22 10K RP2A 4K7 RP2A 4K7 1 2 R3 33K R3 33K R28 22R R28 22R C33 CM 1uF C33 CM 1uF 1 2 C52 CD4K7PF C52 CD4K7PF 1 2 D20 5V1 0 5 D20 5V1 0 5 C46 CP 22uF C46 CP 22uF...

Page 104: ...C5 CM 1uf 1 2 C6 CM 1uf C6 CM 1uf 1 2 C24 CP 1uF C24 CP 1uF 1 2 C11 CP 22uF C11 CP 22uF 1 2 C7 CM 1uf C7 CM 1uf 1 2 U10E ULN2004A U10E ULN2004A 5 12 U8C 40106 U8C 40106 5 6 C8 CM 1uf C8 CM 1uf 1 2 Q3...

Page 105: ...R35 R39 R42 R43 R47 R51 R54 R55 470R 38 2 R19 R20 R 39 1 R23 1M 40 2 R26 R27 100R 41 2 R28 R29 22R 42 1 R30 3K3 43 2 R34 R50 100K 44 1 R38 330R 45 1 R58 2K2 46 1 R59 RXE040 47 1 R61 237R 48 1 R62 1K1...

Page 106: ...multimeter to pin 3 of U3 LM324 and measuring a voltage of 3 9V 0 2V Calibration TR9 connect the multimeter on test point TP1 and measure a voltage of 0V with tolerance 0V 0 2V CAUTION Follow exactly...

Page 107: ...TX20000U KLC 101 Rev 2 0 14 05 2015 User Technical Manual 8 6 Addon board SL154IN2001...

Page 108: ...er schede ProtF Closed to JP5 Closed to JP2 FIX1 FIX35 FIX1 FIX35 2 1 3 Q1 BC547 Q1 BC547 1 2 C2 100pF C2 100pF 1 2 C33 4 7nF C33 4 7nF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 2...

Page 109: ...1N4007 9 4 FIX1 FIX2 FIX3 FIX4 FIX35 Foro fissaggio 3 5mm 10 2 FL1 FL2 FEMI Filtro EMI Murata DSS310 FEA55Y223500 11 1 JP1 STM02S Strip maschio 2 pin CNTSTM40SDA Nota 1 12 1 JP2 CN20PD Connettore 20 p...

Page 110: ...TX20000U KLC 104 Rev 2 0 14 05 2015 User Technical Manual 8 7 Low Power Driver board SLDR0066R02V01C...

Page 111: ...NC 2 1 C8 100n C8 100n 1 2 PAD16 PAD16 1 C25 NC C25 NC 1 2 R39 47R R39 47R 1 2 U1A TL074SMD U1A TL074SMD 3 2 1 4 11 C4 4n7 C4 4n7 1 2 C35 470p C35 470p 1 2 R13 NC R13 NC 1 2 cw RV2 1k cw RV2 1k 1 3 2...

Page 112: ...16A 32 1 JP2 NC Faston da CS p 5 08 33 1 L1 INDVK Induttanza cilindrica VK200 IMPVK00A 34 1 L2 100n 5 spire filo Rame arg D 1mm avvolte su 6mm lungh 10mm BOB01020006A 35 1 L3 40n 2 spire filo Rame arg...

Page 113: ...TX20000U KLC 107 Rev 2 0 14 05 2015 User Technical Manual 8 8 PFC KPFCPSL4280 LC...

Page 114: ...1 MODULO MOS 1 2 8 4 5 6 7 3 C8 10nF 1KV 1 2 R3 470K 2W C9 470uF 400 D1 20ETS08 2 1 C10 470uF 400 Q2 SPW47N60C3 1 2 3 C13 10nF 1KV 1 2 C5 1uF X2 1 2 FIX10 FIX35 1 C1 100pF 1KV 1 2 FST2 FAST ON 1 2 RV1...

Page 115: ...TX20000U KLC 109 Rev 2 0 14 05 2015 User Technical Manual...

Page 116: ...MD C2 1uF SMD 1 2 C21 2 2uF SMD 1 2 C47 1uF SMD 1 2 TR3 X 1 3 2 C23 220pF SMD 1 2 R17 8K2 SMD C29 27pF SMD 1 2 JP11 STRIP 2 1 2 FIX2 FIX35 1 R36 1K5 SMD R99 560R SMD R29 10K SMD Q5 BCR135 1 3 2 R26 X...

Page 117: ...pril 30 2014 Title Size Document Number Rev Date Sheet of Doc 1 Precision rectifier A4 2 2 Wednesday April 30 2014 C64 1uF SMD 1 2 C63 1uF SMD 1 2 TR4 87W 20K 1 3 2 R78 100K SMD C41 1uF SMD 1 2 C67 CE...

Page 118: ...S10 26 11 JP2 JP3 JP4 JP5 JP6 JP7 STRIP 2 JP8 JP9 JP11 JP12 JP13 27 1 J1 MICS 4 28 2 J2 J5 MLSS4 29 1 J3 STRIP 5 30 1 J4 STRIP 6 31 1 K1 FTR B3 GA 012 32 2 OC1 OC3 K10102A SMD 33 5 Q1 Q2 Q3 Q4 Q5 BCR1...

Page 119: ...TX20000U KLC 113 Rev 2 0 14 05 2015 User Technical Manual...

Page 120: ...2 4 3 JP1 MSG03006 1 2 3 JP2 MICS 10 1 2 3 4 5 6 7 8 9 10 TP1 STRIP1 1 R23 68K 1W SMD C16 CM 1uF SMD 1 2 L2 BL02 RV2 S14K275 R24 68K 1W SMD TP2 STRIP1 1 D2 ES1J STTH1R06A 2 1 D1 1N4007 SMD 2 1 DZ1 TL4...

Page 121: ...t Number Rev Date Sheet of Doc 0 MODULO PFC 4280 INPUT A4 1 1 Wednesday April 30 2014 Title Size Document Number Rev Date Sheet of Doc 0 MODULO PFC 4280 INPUT A4 1 1 Wednesday April 30 2014 JP1 STRIP...

Page 122: ...SMD R3 10K 1 4W A F D2 ES1J STTH1R06A D1 ES1J STTH1R06A JP1 MICS 10 1 2 3 4 5 6 7 8 9 10 R10 249K SMD R2 8R2 1 4W R4 10K 1 4W A F R8 249K SMD R9 249K SMD R12 249K SMD JP3 STRIP 4 1 2 3 4 MODULO PFC 42...

Page 123: ...TX20000U KLC 117 Rev 2 0 14 05 2015 User Technical Manual 8 8 1 PFC Settings...

Page 124: ...TX20000U KLC 118 Rev 2 0 14 05 2015 User Technical Manual 8 9 Power supply KPSL4280 LC...

Page 125: ...TX20000U KLC 119 Rev 2 0 14 05 2015 User Technical Manual...

Page 126: ...48 TR6 3106X 100K 1 3 2 J3 MICS 4 1 2 3 4 R37 10K SMD R69 2K2 SMD R177 100R SMD D34 LL4148 C13 1uF SMD 1 2 C18 1KpF SMD 1 2 C35 1uF SMD 1 2 C25 1KpF SMD 1 2 TP4 TP 1 R7 10K SMD C46 1UF SMD 1 2 R140 10...

Page 127: ...AD1P1 24 PTB2 AD1P2 25 PTB3 AD1P3 26 PTD0 AD1P8 27 PTD1 AD1P9 28 VDDAD 29 VSSAD 30 PTD2 KBIP5 AD1P10 31 PTD3 KBIP6 AD1P11 32 PTG3 KBIP3 33 VREFH 34 VREFL 35 BKGD MS 36 PTG5 XTAL 37 PTG6 EXTAL 38 VSS 3...

Page 128: ...of PSL4280 DSN 0 SUPPLY CNT4280 A4 3 3 Thursday June 27 2013 R116 6K8 SMD D25 1N4004 SMD C47 1UF SMD 1 2 C88 ZLH220 35 C86 CP1KP 100V C99 1uF SMD R113 1K SMD C95 1uF SMD C91 1KpF SMD C89 ZLH220 35 R1...

Page 129: ...1 PD2 LUNENO 43 2 Q1 Q2 2N7002 SMD 44 6 Q3 Q5 Q6 Q7 Q8 Q9 BCR135 45 1 Q4 IRLL110BF 46 5 R1 R14 R21 R57 R128 1K5 SMD 47 1 R2 470K SMD 48 10 R3 R17 R68 R106 R107 10R SMD R112 R114 R123 R150 R181 49 37...

Page 130: ...1uF SMD C28 C29 3 2 C7 C8 100 25 SMD 4 4 C13 C14 C15 C16 CM1uF 5 8 DZ1 DZ2 DZ3 DZ4 DZ5 DZ6 16V 1W SMD DZ7 DZ8 6 8 D1 D2 D3 D4 D5 D6 D7 D8 BYM13 40 SMD 7 1 F1 BL01 8 1 JP1 MICS6 9 3 JP2 JP3 JP4 MICS10...

Page 131: ...D 5 C6 CM1uF SMD 1 2 D6 BYM13 40 SMD 2 1 DZ4 16V 1W SMD C14 CM1uF 1 2 D4 BYM13 40 SMD 2 1 C8 100 25 SMD R7 5R6 SMD D1 BYM13 40 SMD 2 1 C28 CM1uF SMD 1 2 R12 10R 2W R4 10K SMD R9 5R6 SMD U1 TC4422 INP...

Page 132: ...TX20000U KLC 126 Rev 2 0 14 05 2015 User Technical Manual...

Page 133: ...IONE DI POTENZA INGRESSO A4 1 1 Monday July 01 2013 Title Size Document Number Rev Date Sheet of PSL4280_PWRIN DSN 1 SEZIONE DI POTENZA INGRESSO A4 1 1 Monday July 01 2013 Title Size Document Number R...

Page 134: ...515 C4 CP 1uF 1 2 C16 YXG1000 63 C26 CM1uF 1 2 C9 CP 1uF 1 2 D1 BYV27 200 FIX2 TOR 3 1 R4 10K C25 CP 1uF 1 2 FIX4 TOR 3 1 C28 YXG1000 63 FIX3 TOR 3 1 CP 1uF C22 1 2 C10 CP 1uF 1 2 C17 YXG1000 63 R3 56...

Page 135: ...ber Rev Date Sheet of CSPSL4280_TA DSN 1 CONNECT TA NTC INPUT A4 1 1 Monday July 01 2013 R3 470R R2 330R 1 4W R1 27R 2W D1 BYV27 200 2 1 C2 CM 1uF 1 2 J1 JUMP 2P 1 2 JP1 MICS6 1 2 3 4 5 6 JP2 STRIP 6...

Page 136: ...OUT A4 1 1 Thursday June 27 2013 Title Size Document Number Rev Date Sheet of CS4280CSOUR0 DSN 1 CONNECT TA NTC OUT A4 1 1 Thursday June 27 2013 R1 10R 1 4W C1 CM 1uF 1 2 C2 CM 1uF 1 2 J1 JUMP 2P 1 2...

Page 137: ...1 1 Thursday June 27 2013 Title Size Document Number Rev Date Sheet of CS4280SNUBR0 DSN 1 SNUBBER DIODE OUT A4 1 1 Thursday June 27 2013 C2 X 1 2 FIX1 FIX45 1 R1 3R3 2W C3 X R2 3R3 2W FIX2 FIX45 1 C1...

Page 138: ...1 Thursday April 10 2014 Title Size Document Number Rev Date Sheet of CSPSL4280_MOS DSN 1 MOSFET A4 1 1 Thursday April 10 2014 R2 10K 1 4W JP3 STRIP 7 90GR 1 2 3 4 5 6 JP1 MICS10 1 2 3 4 5 6 7 8 9 10...

Page 139: ...CS1 CSSR0176R2 C12 0 1u_X2 C12 0 1u_X2 FIX2 FIX35 FIX2 FIX35 C1 4n7_Y2 C1 4n7_Y2 R3 R68k_2W R3 R68k_2W R4 R68k_2W R4 R68k_2W FIX4 FIX35 FIX4 FIX35 R5 R68k_2W R5 R68k_2W C6 1u_X2 C6 1u_X2 C4 0 1u_X2 C4...

Page 140: ...TX20000U KLC 134 Rev 2 0 14 05 2015 User Technical Manual 8 11 PS RF interface board SLINPSP2K07...

Page 141: ...4K70 R22 4K70 2 1 D3 Z4V7 D3 Z4V7 2 1 DL2 LED G0805 DL2 LED G0805 1 2 C23 4 7nF C23 4 7nF 1 2 C17 4 7nF C17 4 7nF FIX3 FIX35 FIX3 FIX35 CS1 CSINPSPJ2K07 CS1 CSINPSPJ2K07 1 2 C31 1nF C31 1nF 1 2 R7 4K7...

Page 142: ...3 4 5 6 7 8 9 10 CN2 CN10PS CN2 CN10PS 1 2 C100 0 1uF C100 0 1uF 1 2 R51 100H0 R51 100H0 1 2 C4 680nF C4 680nF 1 2 R44 17K4 R44 17K4 1 2 C104 220pF C104 220pF 1 2 C83 1nF C83 1nF 1 2 C93 1nF C93 1nF 1...

Page 143: ...2 C113 22pF C113 22pF 1 2 R89 10K0 R89 10K0 1 2 C112 10uF 16V C112 10uF 16V 1 2 R94 10K0 R94 10K0 1 2 C116 0 1uF C116 0 1uF 1 2 R85 2K20 R85 2K20 1 2 3 4 5 6 7 8 9 10 JP20 STM10D JP20 STM10D 2 1 DL6 L...

Page 144: ...n flat 40 poli 31 1 JP3 CN16PD Connettore 16 poli Flat cs 32 2 JP4 JP16 STM03S Strip maschio 3 pin 33 2 JP5 JP7 CN08MR Conn Phoenix p 5mm 8 pin 34 1 JP6 NC Strip maschio 3 pin 35 1 JP8 CN10PD Connetto...

Page 145: ...R104 J4 R107 J7 By making a bridge with a cable betwe en TP6 and GROUND is inhibited the operation of this board Make the following jumpers with a drop of tin R104 J4 R101 J1 Make the following jumpe...

Page 146: ...2 1 DL4 LED Y5 DL4 LED Y5 1 2 C17 4 7nF C17 4 7nF 1 2 C12 4 7nF C12 4 7nF 1 3 2 R V DL9 BILEDK R V DL9 BILEDK 1 2 C8 4 7nF C8 4 7nF 1 2 C3 1nF C3 1nF 1 3 2 R V DL7 BILEDK R V DL7 BILEDK 2 1 DL5 LED R5...

Page 147: ...C1 680pF_HQ C2 680pF_HQ C3 680pF_HQ C4 680pF_HQ C5 4n7 C6 4n7 C7 4n7 C8 4n7 L1 WireFerrite L2 WireFerrite L3 WireFerrite L4 WireFerrite L5 WireFerrite PD1 PAD L6 WireFerrite PD2 PAD PD3 PAD PD4 PAD PD...

Page 148: ...TX20000U KLC 142 Rev 2 0 14 05 2015 User Technical Manual 8 14 CPU board CPUPJ2KMC...

Page 149: ...li 11 02 04 3 1 A3 VREF I3_ADC I4_ADC I6_ADC I_TOT_s1 F_PWR_ADC I8_ADC I2_ADC I5_ADC SX I1_ADC FREE CH7 I_DRV_ADC CLIX I7_ADC TEMP_ADC DAC_A V_BIAS_ADC V_TOT_ADC R_PWR_ADC IN_PWR_ADC DX CS1 IN_AD7 FUS...

Page 150: ...K7pF C38 CM4K7pF 6 11 U3F ULN2004A U3F ULN2004A 1 2 C37 CM4K7pF C37 CM4K7pF 1 16 9 U3A ULN2004A U3A ULN2004A 1 2 C14 CM4K7pF C14 CM4K7pF 13 12 U4F 40106 U4F 40106 1 2 C44 CM4K7pF C44 CM4K7pF 3 4 U6B 4...

Page 151: ...TB 7 VREF 6 GND 5 U10 TLV5625 U10 TLV5625 R84 2K2 R84 2K2 C65 CM 1uF C65 CM 1uF R116 10K R116 10K R121 10K R121 10K 1 2 C71 CM 1uF C71 CM 1uF R79 10K R79 10K R91 2K2 R91 2K2 C64 1uF 25V C64 1uF 25V R1...

Page 152: ...JP8 STRIP 5X2 21 2 OC1 OC2 TLP521 1 22 1 Q1 BC857 23 5 R1 R14 R15 R24 R25 1K 24 4 R2 R4 R6 R11 100R 25 35 R3 R72 R74 R75 R76 R77 R79 R80 R81 R83 R88 R90 R96 R100 R101 R104 R105 R106 R107 R108 R109 R1...

Page 153: ...TX20000U KLC 147 Rev 2 0 14 05 2015 User Technical Manual 8 15 Bias board SLMTPRTPJ4K1...

Page 154: ...4n7 C15 4n7 C5 4n7 C5 4n7 C47 10uF_35V C47 10uF_35V FIX1 FIX35 FIX1 FIX35 FIX10 FIX35 FIX10 FIX35 D3 5V1_1W D3 5V1_1W JP2 STRIP_13 13 JP2 STRIP_13 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2...

Page 155: ...5 4n7_100V C65 4n7_100V U5A TL074 U5A TL074 3 2 1 11 4 R31 100R0 R31 100R0 TR5 50k_ TR5 50k_ 1 3 2 C80 100p C80 100p C51 100n C51 100n R24 10R0 R24 10R0 C70 4n7_100V C70 4n7_100V R27 10k0 R27 10k0 SH4...

Page 156: ...FIX35 R85 51R0 R85 51R0 C91 4n7_100V C91 4n7_100V C83 100n C83 100n TR13 50k_ TR13 50k_ 1 3 2 R89 1k00 R89 1k00 PD1 PAD1A PD1 PAD1A R72 100R0 R72 100R0 R25 10k0 R25 10k0 U10D TL074 U10D TL074 12 13 14...

Page 157: ...8 100n 1 2 C122 100p C122 100p 1 2 R135 10k0 R135 10k0 DZ2 5V1_SMD DZ2 5V1_SMD 2 1 C130 100n C130 100n 1 2 R112 10k0 R112 10k0 D7 HSMS2800 D7 HSMS2800 1 2 3 R116 1k00 R116 1k00 C111 100p C111 100p U16...

Page 158: ...U19C TL074 U19C TL074 10 9 8 R157 470R R157 470R C140 100n C140 100n 1 2 D28 BAV99 D28 BAV99 1 2 3 C146 1n C146 1n R153 10k0 R153 10k0 R180 10k0 R180 10k0 U18D TL074 U18D TL074 12 13 14 C131 10uF_35V...

Page 159: ...00n C147 100n R198 820R R198 820R R212 820R R212 820R R218 820R R218 820R R203 820R R203 820R f F3 DSS310 f F3 DSS310 1 3 2 U25A TL074 U25A TL074 3 2 1 11 4 U26A TL074 U26A TL074 3 2 1 11 4 U23B TL074...

Page 160: ...R150 R154 R156 R164 R166 R174 R176 R182 R183 R186 R187 35 24 R5 R20 R21 R31 R32 R40 100R0 0805 0603 Componente SMD 1 size 0805 o 0603 RCH085F0100H R41 R54 R55 R63 R64 R72 R73 R81 R82 R90 R91 R100 R10...

Page 161: ...sting current reading Pallet mosfet 4 C TR9 Adjusting current reading Pallet mosfet 5 C TR11 Adjusting current reading Pallet mosfet 6 C TR13 Adjusting current reading Pallet mosfet 7 C TR15 Adjusting...

Page 162: ...5 PD25 PD31 PD31 FID1 FID1 D3 9V1 D3 9V1 2 1 PD16 PD16 R8 NC R8 NC 1 2 R10 NC R10 NC 1 2 PD29 PD29 PD15 PD15 R7 22R R7 22R 1 2 PD8 PD8 R4 NC R4 NC 1 2 FIX9 FIX35 FIX9 FIX35 PD7 PD7 R3 22R R3 22R 1 2 P...

Page 163: ...FIX35 C7 12p C7 12p 1 2 C27 NC C27 NC 1 2 TL2 TL2 TL10 TL10 PAD PAD3 PAD PAD3 1 FIX4 FIX35 FIX4 FIX35 R2 100R 10W R2 100R 10W 1 2 TL18 TL18 L5 18nH L5 18nH FIX7 FIX35 FIX7 FIX35 FID4 FID FID4 FID TL8...

Page 164: ...AD5 SIGNAL GND AMPLIF RF MEASUREMENT PAD6 GND AMPLIF RF MEASUREMENT PAD7 SIGNAL AMPLIF RF MEASUREMENT RV1 DIRECTIVITY ADJUSTMENT RV2 NORMALIZATION LEVEL NOTE TO SEE THE CARD VARIANTS AND THE W1 LINK C...

Page 165: ...TX20000U KLC 159 Rev 2 0 14 05 2015 User Technical Manual 8 19 Out board SLOP0338R2 Item Quan tity Reference Part 1 2 R1 R2 150R 2 1 R3 51R 3 1 C1 10pF 4 1 P1 PAG2003MS...

Page 166: ...er modules Pallet Mosfet KKFIN237H In the event of a request for replacement check the version of the pallet RF on the yellow label on the back of the module Pallet type Mosfet type to cosult datashee...

Page 167: ...C3 150pF 1 2 JP1 50V Input R20 47R 1 2 C9 150pF 1 2 C26 470p 1 2 C10 150pF 1 2 COAX2 Cable RG316 25 80mm D3 NC 2 1 C34 NC 1 2 C12 15p 1 2 L5 NC L10 NC R11 NC 1 2 C25 1n 1 2 FID5 FID TL1 COAX5 Cable RG...

Page 168: ...ond SMD 1212 HQ 24 1 C29 1n Cond SMD 0805 25 3 C36 C38 680n_100V Cond Poliestere p 10mm 26 2 C37 C39 NC Cond Poliestere p 15mm 27 1 C41 NC Cond multistrato p 5mm 28 1 D1 6V8 1W MELF SMD Zener Diode 29...

Page 169: ...TX20000U KLC 163 Rev 2 0 14 05 2015 User Technical Manual 8 20 1 Datasheet of MRF6VP11KH...

Page 170: ...TX20000U KLC 164 Rev 2 0 14 05 2015 User Technical Manual...

Page 171: ...TX20000U KLC 165 Rev 2 0 14 05 2015 User Technical Manual...

Page 172: ...TX20000U KLC 166 Rev 2 0 14 05 2015 User Technical Manual...

Page 173: ...TX20000U KLC 167 Rev 2 0 14 05 2015 User Technical Manual...

Page 174: ...TX20000U KLC 168 Rev 2 0 14 05 2015 User Technical Manual 8 20 2 Datasheet of MRFE6VP61K25H...

Page 175: ...TX20000U KLC 169 Rev 2 0 14 05 2015 User Technical Manual...

Page 176: ...TX20000U KLC 170 Rev 2 0 14 05 2015 User Technical Manual...

Page 177: ...NC C9 NC 1 2 FIX3 FIX35 FIX3 FIX35 FIX2 FIX35 FIX2 FIX35 R1 NC R1 NC 1 2 FIX4 FIX35 FIX4 FIX35 FID1 FID FID1 FID PAD Input PAD1 PAD Input PAD1 1 PAD Absorber PAD3 PAD Absorber PAD3 1 C5 3p9 C5 3p9 1...

Page 178: ...ELETTRONICA TX20000U KLC User Technical Manual Rev 2 0 14 05 2015 172 P6 P5 P7 P8 P1 P4 P2 P3 From the drawing you can see the layout of the pallet 9 Replacement parts 9 1 Replacement Pallet mosfet...

Page 179: ...0000U KLC Bias wire Remove two welded jumpers to the end one connected to the splitter and the other connected to the RF combiner and unsolder the bias wire Jumper side splitter input Jumper side comb...

Page 180: ...the pa sta because it can escape when the screws are tightened Place pallet in its seat place screws and tighten in crossed mode so as tighten evenly Once done reisert the jumpers on splitter and RF c...

Page 181: ...xt to the CCU of the transmitter 10 Kw or higher Then we ll see why Feed the module 400Vac o 230Vac Take a multimeter by setting for measure DC current and point the ferrule to testing in place of the...

Page 182: ...uator 6dB in series and up gradually with the power checking in the men R F Unit xx xx is the number of module we are calibrating of CCU if all mosfet absorb same current and working properly The maxi...

Page 183: ...f the machine so you can identify quickly the location of the various electrical and mechanical parts Electromechanical section Carriage pumps Dummy load 1 Vertical hydraulics Cooling System Space ava...

Page 184: ...ELETTRONICA Rev 2 0 14 05 2015 178 User Technical Manual TX20000U KLC Hybrid coupler 1 Hybrid coupler 3 Hybrid coupler 2...

Page 185: ...ELETTRONICA TX20000U KLC User Technical Manual Rev 2 0 14 05 2015 179 RF output Air extraction fan Input terminals Parallel interface Plate connectors Inlet and outlet coolant...

Page 186: ...TX20000U KLC 180 Rev 2 0 14 05 2015 User Technical Manual 10 2 Electromechanical section...

Page 187: ...TX20000U KLC 181 Rev 2 0 14 05 2015 User Technical Manual 10 3 230 400 V wiring diagram...

Page 188: ...TX20000U KLC 182 Rev 2 0 14 05 2015 User Technical Manual 10 4 Low tension and signals wiring diagrams...

Page 189: ...R L 3 1 2 V 1 0 A 4 3 5 2 1 C 3 C P 1 u F M K T 1 2 R 1 0 2 2 R 1 W R V 4 4 7 Z A 1 R L 4 1 2 V 1 0 A 4 3 5 2 1 C 4 C P 1 u F M K T 1 2 R 1 1 2 2 R 1 W R V 5 4 7 Z A 1 R L 5 1 2 V 1 0 A 4 3 5 2 1 C 5...

Page 190: ...TX20000U KLC 184 Rev 2 0 14 05 2015 User Technical Manual 10 6 Input terminals...

Page 191: ...TX20000U KLC 185 Rev 2 0 14 05 2015 User Technical Manual 10 7 Parallel interface CSINTREMPJ5K...

Page 192: ...9 4K7pF 1 2 C 5 4K7pF 1 2 C10 4K7pF 1 2 JP27 JUMPER3 1 3 2 JP47 KB4 1 2 3 4 R R 4B 47R 3 4 OC14 TLP620 1 2 4 3 C42 4K7pF 1 2 R R 5A 1K5 1 2 R R 3B 47R 3 4 JP11 JUMPER3 1 3 2 R R 1 D 47R 7 8 C38 4K7pF...

Page 193: ...DL26 D 3 V K10 ZFH 12V 13 11 9 4 6 8 1 16 R R 12B 2K2 3 4 C66 4K7pF 1 2 JP41 JUMPER3 1 3 2 C64 4K7pF 1 2 JP33 JUMPER3 1 3 2 DL31 D 3 V C72 4K7pF 1 2 K23 ZFH 12V 13 11 9 4 6 8 1 16 JP36 JUMPER3 1 3 2...

Page 194: ...systems to which it may be connected For example each digital input can be configured through a jumper in order to be active when grounded or when connected to a supply source between 12V and 24V The...

Page 195: ...trol unit JP4 2 In STDBY Corresponds to the STDBY button of the control unit JP4 3 In OFF Corresponds to the OFF button of the control unit JP4 4 In EXT INH External inhibition jumper It is a N C type...

Page 196: ...ulting the menus of the unit it is possible to trace the moment at which time and date the failure occurred JP8 3 In RESRV 2 Same as JP8 2 JP8 4 In RESRV 3 Same as JP8 2 JP8 5 In RESRV 4 Same as JP8 2...

Page 197: ...gital output active when exciter 2 is inhi bited by the control unit This output has a common contact dedicated to this function JP12 3 JP12 5 Out CMN LOCAL Common contact LOCAL see JP12 6 JP12 6 Out...

Page 198: ...C is in chan geover mode as regards the exciters The common contact of this output is RL3 JP47 3 JP38 3 Out LOWER PO WER Digital output active when the TX20000U KLC is set for the lower power level Co...

Page 199: ...VDE pan for UPS connection If you do not have a UPS make a bridge Pinout ilme male alarm input Pin Cable color Description 1 Brown Minimum level of liquid in the tank 2 Yellow Common 12V 3 White Empty...

Page 200: ...5 194 User Technical Manual TX20000U KLC 10 9 Hybrid coupler 1 and 2 COUP3DB5KT Input Module 1 Flange 7 8 panel Input Module 2 Flange 7 8 panel Output to dummy load Flange 7 8 panel Output combiner Fl...

Page 201: ...Technical Manual Rev 2 0 14 05 2015 195 10 10 Hybrid coupler 3 COUP3DB20KM Input combiner 1 Flange 1 5 8 panel Input combiner 2 Flange 1 5 8 panel Output to dummy load Flange 1 5 8 panel Out combiner...

Page 202: ...ELETTRONICA Rev 2 0 14 05 2015 196 User Technical Manual TX20000U KLC...

Page 203: ...ELETTRONICA TX20000U KLC User Technical Manual Rev 2 0 14 05 2015 197 10 11 Dummy load 1 and 2 PF1KDI5KWH2O 1 2 3 7 6 5 4 8 9 11 12 13 9 10 6a...

Page 204: ...s 2A 6 DB 15 connector for reading power temperature 6a DB 15 connector for reading power temperature of the other dummy loads Only available in LOAD 2 7 Hydraulic connector for the output of liquid c...

Page 205: ...ELETTRONICA TX20000U KLC User Technical Manual Rev 2 0 14 05 2015 199 10 12 Dummy Load 3 Big Dummy Load EDL5000 FMLC...

Page 206: ...tection fuse fans 2A 5 RF input connector 1 5 8 EIA flange 6 Hydraulic connector for the output of liquid cooling 1 2 7 DB 9 connector for reading power temperature 8 KDI resistor 100 800 W terminatio...

Page 207: ...to emptying the circuit Connection pumps sent BLACK Liquid pressure gauge Pressure switch Connections to various devices input Connections to various devices output Thermostat 35 50 pinout 1 2 Blue C...

Page 208: ...15 202 User Technical Manual TX20000U KLC 10 14 Carriage pumps CARPOMP04 Pump 1 Pump 2 Single pump POMMHI205DM Complete carriage CARPOMP04 Vertical hydraulics connection sent BLACK Vertical hydraulics...

Page 209: ...54 Ilme male connector for power supply fan s Ilme female connector liquid level alarm Cable Pin color Description 1 Brown Minimum level of liquid in the tank 2 Yellow Common 12V 3 White Empty tank GN...

Page 210: ...ELETTRONICA Rev 2 0 14 05 2015 204 User Technical Manual TX20000U KLC Air bleed valve Cap to fill the radiator and the circuit Tank Liquid Level Indicator Radiator cooling fans cod VTLA2E300AP0201...

Page 211: ...ing GSM Short Messages SMS to the main tainer s cellular phone or to any other number stored in the machine s memory The telemetry is installed in front of the rack of the transmitter between the modu...

Page 212: ...end sms The LED on indicates that the GSM modem is sending SMS messages Modem com The LED on indicates that the modem is connected RS 232 The LED blinks when you connect your PC to the RS 232 telemetr...

Page 213: ...ursor light on the Admin and click on it Scroll down the menu next to the item GenSt click on it and select Uart Adr and set it to 1 on the first exciter the lower and 2 on the second if present We mu...

Page 214: ...your PC Then run the program Station_upgrade exe which will update the list of stations Follow the instructions on screen to install the update Please note that if you already have an installed versi...

Page 215: ...port you can use a USB RS 232 converter not supplied and the other end is connected to the RS232 port of the telemetry if it has already been added to the bridge between the modem and RS 232 remove Se...

Page 216: ...done correctly it will open the following screen Click 2 times on the top item on the left 01 TLC5KPS in this box are listed all the devices connected to the machine via I2C BUS in this case we are qu...

Page 217: ...LETTRONICA TX20000U KLC User Technical Manual Rev 2 0 14 05 2015 211 Begin reading the data in the EEPROM The blue squares at the bottom showing what progress has been reached the reading of the EEPRO...

Page 218: ...ly 1 Station Name Mnemonic name of the station like place or frequency this name will be displayed in the SMS message you will arrive Dial String Normally ATDT Number of Retry Number of messages to se...

Page 219: ...the number set No the SMS message in case of alarm will not be sent to the number set ACS Yes the number set can be sent to telemetry via SMS requests for information or modify parameters No the numbe...

Page 220: ...Manual TX20000U KLC Once completed these settings click on Write EEPROM to write in the memory when asked answer OK Start writing data into the EEPROM The blue squares at the bottom showing what pro...

Page 221: ...s Details in the upper right and will open the following screen Through this screen and possible see all the parameters of trsmettitore as if you were in front of the machine forward power reflected u...

Page 222: ...etc I O indicates the status of its internal relay system questioned General contains general information about interrogated apparatus frequency forward and reflected power and so on In the Measure an...

Page 223: ...ELETTRONICA TX20000U KLC User Technical Manual Rev 2 0 14 05 2015 217 Example tab General PTX Example tab I O PTX...

Page 224: ...me and date the sameset on computer so that if there are alarms can be known with precision time and date on which the event occurred Once you click on the confirmation date is asked to do this answer...

Page 225: ...llowing question answer Yes Click on the Return at the bottom to return to the main screen Press the Exit to return to the selection of the type of transmitter Then disconnect the RS 232 cable by the...

Page 226: ...13 10 16 2 Dial up via PC WARNING The transmitter must be in REMOTE otherwise there can be connected to the telemetry Launch the Telecon program Start Programs Telecon 32bit You will be presented wit...

Page 227: ...mitter we want to control Note there is always the number in front of the interna tional prefix of the state where you are eg 39 for Italy Com select the serial port in use on the PC COM1 COM2 ecc Bau...

Page 228: ...mero identificativo Alarm lista allarmi in memoria Lista allarmi in memoria RESET Station nome stazione ID numero identificativo ALARM RESET OK Cancellazione allarmi in memoria Every time you send a c...

Page 229: ...audio input to PTX2 6 Mains Fault solo se presente l UPS Is no longer the power supply the transmit ter is turned off the UPS takes on the logic control modulators and telemetry 7 Water Level Min The...

Page 230: ...powers must be added or 2500 W the load Big Load for a time longer than 1 min it turns on the derating which leads to a lower power output from the transmitter to a value of about 3600 W This state p...

Page 231: ...eft at the mercy of climatic agents Once removed the packaging protections place it in the position you want it to run Fix on the floor with the screws x4 positioned in the corners at the base of the...

Page 232: ...always at least 30 cm higher than the pipes placed on the top of rack In addition the tubes must always follow a path down and never up This is let to facilitate the loading of the liquid and to crea...

Page 233: ...ELETTRONICA TX20000U KLC User Technical Manual Rev 2 0 14 05 2015 227 Photos with gasket mounted...

Page 234: ...nd red on the outdoor unit are marked with colored sheath for the identification Make sure that the tubes that leave from the outdoor unit proceed up the transmitter always down to facilitate the load...

Page 235: ...unit to the top of the transmitter you can not reverse because they are both male female The two wires are interchangeable as they are pin to pin These cables are used to bring power to the radiator f...

Page 236: ...nual TX20000U KLC Be sure to open the taps and removing the cap of the vent valve of the outdoor unit Fill the liquid tank of external unit On the cooling unit is a placed level indicator when there i...

Page 237: ...full Open on the top of the machine the cover in order to access to the input terminal block and connect the power supply make sure it s the same with which the machine has been created threephase 380...

Page 238: ...tors put the VDE bridge or the UPS opz and turn it on otherwise the control logic will not work Once connected the electric alimentation turn on the automatic services BRAKER SER VICES to power the ma...

Page 239: ...COULD DAMAGE THE MACHINE LO CATED ABOVE THE PUMP done this it will go out the whole residual air of the circuit At this point turn on the pumps go on and contactors PUMP 1 and PUMP 2 positioned on the...

Page 240: ...RRECTLY YOU WILL SEE COOLING IN THE MENU THE FLOW WILL BE GIVE YOU OK AND THE TWO LEVELS OF THE TANK WILL BE OK Once loaded well liquid circuit turn left for 30 40 minutes without power to remove any...

Page 241: ...ELETTRONICA TX20000U KLC User Technical Manual Rev 2 0 14 05 2015 235 11 1 1 Datasheet coolant...

Page 242: ...xciter in manual press the corresponding button on the front panel of the CCU thus turning on the LED MANUAL and make sure the two ptx are zero po wer and set the correct frequency Set Tx ON check in...

Page 243: ...ed to the machine If there were significant differences it may be that the antenna or the filter cavity are incorrect Once the machine arrived at the power set and everything is ok go on the trimmer o...

Page 244: ...238 11 3 Ordinary maintenance Check once every two months that the liquid in the tank at the proper level Indications are displayed in the menu cooling If you should have lowered the level top up with...

Page 245: ...AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA...

Page 246: ...AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA...

Page 247: ...ced memori zed or transmitted in any form or by any means electronic or mechanic inclu ding photocopying recording or by any information storage and retrieval system without written permission of the...

Page 248: ...104 e mail info rvr it web http www rvr it The RVR Logo and others referenced RVR products and services are trademarks of RVR Elettronica S p A in Italy other countries or both RVR 1998 all rights res...

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