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User Manual

Rev. 1.0 - 29/06/09

PJ2500M-C, PJ3000HE, PJ3500M-C,  

PJ4000U-K & PJ5000U-K

•  Activating and deactivating power delivery
•  Protecting the amplifier as far as potentially harmful situations are concerned 

such as excess supplied power, SWR, excessive pilot power or temperature

•  Detecting the warning thresholds set by the user (e.g. power delivered below 

a specific threshold), which are made available to the user via the telemetry 

connector

•  Communicating with external devices

The amplifier’s control software is based on a menu system through which the 

user may navigate using the following four buttons: 

ESC

,  ,  , ed 

ENTER

. A 

fifth button is provided for resetting any triggered alarms.

The PS module of this amplifier houses three rectifier/power supply switching units 

that normally work in parallel mode and that provide a fair degree of redundancy to 

the machine. Even if one of the power supply modules breaks down the amplifier 

will keep working at reduced power.

A schematic view of the operating theory of amplifier is shown in the figure:

 

FW

D

FW

D

RFL

DISPLAY, KEYS

A.C.

IN

RF

OUT

RF

IN

TELEMETRY,

RS232, IIC,

INTERLOCK ....

+50V

AF AMP33

(2x) MOSFET SD2942

AF AMP33

(2x) MOSFET SD2942

AF AMP37

(2x) MOSFET SD2942

AF AMP37

(2x) MOSFET SD2942

R5

RF PWR SETTING

R5

RF PWR SETTING

~=

RCT/PS11

~=

RCT/PS11

AF AMP32

(2x) MOSFET SD2942

AF AMP32

(2x) MOSFET SD2942

CPU4

CPU4

~~~~~~

AF AMP36

(2x) MOSFET SD2942

AF AMP36

(2x) MOSFET SD2942

AF AMP31

(2x) MOSFET SD2942

AF AMP31

(2x) MOSFET SD2942

AF AMP35

(2x) MOSFET SD2942

AF AMP35

(2x) MOSFET SD2942

~=

RCT/PS12

~=

RCT/PS12

AF AMP34

(2x) MOSFET SD2942

AF AMP34

(2x) MOSFET SD2942

AF AMP38

(2x) MOSFET SD2942

AF AMP38

(2x) MOSFET SD2942

~=

RCT/PS10

~=

RCT/PS10

 

FW

D

FW

D

RFL

DISPLAY, KEYS

A.C.

IN

RF

OUT

RF

IN

TELEMETRY,

RS232, IIC,

INTERLOCK ....

+50V

AF AMP25

(2x) MOSFET BLF278

AF AMP25

(2x) MOSFET BLF278

AF AMP30

(2x) MOSFET BLF278

AF AMP30

(2x) MOSFET BLF278

R4

RF PWR SETTING

R4

RF PWR SETTING

~=

RCT/PS9

~=

RCT/PS9

CPU3

CPU3

AF AMP29

(2x) MOSFET BLF278

AF AMP29

(2x) MOSFET BLF278

~~~~~~

AF AMP28

(2x) MOSFET BLF278

AF AMP28

(2x) MOSFET BLF278

AF AMP24

(2x) MOSFET BLF278

AF AMP24

(2x) MOSFET BLF278

AF AMP23

(2x) MOSFET BLF278

AF AMP23

(2x) MOSFET BLF278

AF AMP26

(2x) MOSFET BLF278

AF AMP26

(2x) MOSFET BLF278

~=

RCT/PS7

~=

RCT/PS7

AF AMP27

(2x) MOSFET BLF278

AF AMP27

(2x) MOSFET BLF278

~=

RCT/PS8

~=

RCT/PS8

 

FW

D

FW

D

RFL

DISPLAY, KEYS

A.C.

IN

RF

OUT

RF

IN

TELEMETRY,

RS232, IIC,

INTERLOCK ....

+50V

AF AMP19

(2x) MOSFET SD2942

AF AMP19

(2x) MOSFET SD2942

~=

RCT/PS5

~=

RCT/PS5

AF AMP18

(2x) MOSFET SD2942

AF AMP18

(2x) MOSFET SD2942

AF AMP21

(2x) MOSFET SD2942

AF AMP21

(2x) MOSFET SD2942

~=

RCT/PS6

~=

RCT/PS6

AF AMP17

(2x) MOSFET SD2942

AF AMP17

(2x) MOSFET SD2942

AF AMP22

(2x) MOSFET SD2942

AF AMP22

(2x) MOSFET SD2942

CPU2

CPU2

~~~~~~

R3

RF PWR SETTING

R3

RF PWR SETTING

~=

RCT/PS4

~=

RCT/PS4

AF AMP20

(2x) MOSFET SD2942

AF AMP20

(2x) MOSFET SD2942

 

FW

D

FW

D

RFL

DISPLAY, KEYS

A.C.

IN

RF

OUT

RF

IN

TELEMETRY,

RS232, IIC,

INTERLOCK ....

+50V

AF AMP13

MOSFET SD2942

AF AMP13

MOSFET SD2942

AF AMP14

MOSFET SD2942

AF AMP14

MOSFET SD2942

AF AMP10

MOSFET SD2942

AF AMP10

MOSFET SD2942

AF AMP12

MOSFET SD2942

AF AMP12

MOSFET SD2942

~=

RCT/PS1

~=

RCT/PS1

AF AMP16

MOSFET SD2942

AF AMP16

MOSFET SD2942

CPU1

CPU1

~=

RCT/PS2

~=

RCT/PS2

~~~~~~

AF AMP15

MOSFET SD2942

AF AMP15

MOSFET SD2942

~=

RCT/PS3

~=

RCT/PS3

AF AMP11

MOSFET SD2942

AF AMP11

MOSFET SD2942

R2

RF PWR SETTING

R2

RF PWR SETTING

AF AMP9

MOSFET SD2942

AF AMP9

MOSFET SD2942

Figure 4-2: theory of operation

PJ2500M-C/

PJ3000HE

PJ3500M-C

PJ4000U-K

PJ5000U-K

Summary of Contents for PJ2500M-C

Page 1: ...Manufactured by Italy PJ2500M C PJ3000HE PJ3500M C PJ4000U K PJ5000U K User manual Volume 1...

Page 2: ...ted and bound in Italy No part of this manual may be reproduced memorized or transmitted in any form or by any means electronic or mechanic including photocopying recording or by any informa tion stor...

Page 3: ...5 Quick installation and operating reference 5 5 1 Preparation 5 5 2 Operation 8 5 3 Software 9 5 4 Protection System 15 6 External Description 17 6 1 PS Module Frontal Panel 17 6 2 PS module Rear Pa...

Page 4: ...ii User Manual Rev 1 0 29 06 09 PJ2500M C PJ3000HE PJ3500M C PJ4000U K PJ5000U K This page was intentionally left blank...

Page 5: ...r to take adequate measures Specifications and informations contained in this manual are furnished for information only and are subject to change at any time without notice and should not be construed...

Page 6: ...e 3 if pulse is absent begin artificial circulation Figure 4 depressing sternum Figure 5 Figure 3 Figure 4 Figure 5 In case of only one rescuer 15 compressions alternated to two breaths If there are t...

Page 7: ...ack The two modules are as follows Control and power supply module called PS RF amplifier module called RF RF Module PS Module Figure 4 1 PJ5000U K PJ4000U K PJ3500M C PJ3000HE and PJ2500M C modules S...

Page 8: ...AMP38 2x MOSFET SD2942 AF AMP38 2x MOSFET SD2942 RCT PS10 RCT PS10 FWD FWD RFL DISPLAY KEYS A C IN RF OUT RF IN TELEMETRY RS232 IIC INTERLOCK 50V AF AMP25 2x MOSFET BLF278 AF AMP25 2x MOSFET BLF278 A...

Page 9: ...ingle phase 208 V 15 10 single phase 230 V 10 15 three phase 208 V 15 10 three phase 230 V 10 15 three phase 400 V 10 15 Suggestion Specify the type of power supply at order placement the machine will...

Page 10: ...cable with DB37 connectors PS RF Interconnection Ground connection between each module chassis Power supply connection by means of cable coming out of the PS module ending with the ILME CXM 4 2 type...

Page 11: ...is as follows the internal conductor floats when the amplifier works correctly on the contrary power is delivered and the internal conductor is closed to ground to halt the exciter Connect the RF outp...

Page 12: ...y setting As such the action of the Automatic Gain Control AGC is disabled 5 2 Operation After having plugged in the power supply socket at the back of the machine power on the amplifier via the switc...

Page 13: ...educe the output power level of the exciter until power delivered from the amplifier reaches the desired value If back off is permanent to set the station s power at a level lower than the maximum rat...

Page 14: ...ment s software and hardware versions A few seconds later the main screenful is displayed indicating the forward and reflected power values Press the ESC key to view the selection screenful from which...

Page 15: ...enu When the amplifier is turned OFF the internal conductor of the INTERLOCK connector is set to ground so as to force the connected exciter to a stand by condition this takes place only if the excite...

Page 16: ...o the nominal voltage The figure below shows the complete aspect of this screenful only two lines can be seen at a time use the UP and DOWN keys to scroll through it 5 3 4 Warning threshold setting me...

Page 17: ...Press the ENTER key Change the threshold value UP and DOWN keys Press ENTER to confirm The figure below shows a configuration example of this menu In this example the alarm thresholds are as follows P...

Page 18: ...at a time use the UP and DOWN keys to scroll through it The task of this menu is essentially to help the technician in identifying the possible causes of any malfunction 5 3 6 Miscellaneous Menu In th...

Page 19: ...pping of the foldback circuit The second type of reaction consists in turning OFF the equipment s amplifying section when a specific variable exceeds a set value Depending on the type of event occurre...

Page 20: ...er card indicates its interventions via the LEDs of the RF module A delivered power automatic back off mechanism is envisaged for excess temperature SWR or current absorbed by a MOSFET module The yell...

Page 21: ...dicating that the amplifier is in local control mode 6 FOLDBACK Yellow LED indicating that the foldback function is active automatic reduction of the distributed power 7 CONTRAST Trimmer to regulate t...

Page 22: ...rt 7 COM BUS DB15 connector for interfacement with other equipment 8 TELEMETRY DB25 telemetry connector 9 INTERLOCK BNC connectors to inhibit an external device as an exciter In case of fault the inne...

Page 23: ...00W 5 Interlock 6 Set 4 7 GND GND 8 On Command 9 Set 1 10 WAIT 11 Reset alarm 12 OFF 13 Interlock 14 Temperature 3 9V x 100 15 RF power amplifier current 3 9V x 75A 16 Forward Power 4 3V x F S 17 FAUL...

Page 24: ...000U K PJ5000U K 6 3 3 I2 C Connector Type DB9 Female 1 NC 2 SDA Serial Data 3 SCL Serial Clock 4 NC 5 GND GND 6 NC 7 NC 8 NC 9 NC 6 3 4 Com Bus Type DB15 male 1 GND 2 485 3 485 4 GND 5 ON OFF C 6 INP...

Page 25: ...th 1 12 14 23 25 26 28 31 33 16 NC 17 AC3 Internally connected with 35 18 NC 20 I TOT 19 AC4 Internally connected with 37 21 F PWR 22 INP PWR 23 GND Internally connected with 1 12 14 15 25 26 28 31 33...

Page 26: ...lly reverted 3 FUSE BLOWN Red LED that indicates the presence of one or more broken fuses 4 RF PWR ADJ Power regulation trimmer A G C control 5 ON Green LED indicating that the amplifier is switched o...

Page 27: ...PLUG 1 Plug 1 for the supply of 50VDC incoming from module PS 3 PLUG 2 Plug 2 for the supply of 50VDC incoming from module PS only for PJ4000U K and PJ5000U K 4 RF IN RF input connector N type 5 AIR...

Page 28: ...0 I TOT 19 AC4 internally connected with 37 21 F PWR 22 INP PWR 23 GND internally connected with 1 12 14 15 25 26 28 31 33 24 PS STATUS 25 GND internally connected with 1 12 14 15 23 26 28 31 33 26 GN...

Page 29: ...quest 5 W CONNECTORS 230 400 VAC 15 3 phase neutral 50 60Hz or 230 VAC 10 1 phase 50 60Hz ILME CFX4 2 connector BNC 60dBr referred to RF output 38 60 10 50 C 95 relative Humidity non condensing Parame...

Page 30: ...cards are described in this chapter Top View of PS secition with PFC 1 2 3 4 6 5 1 PS RF Interface Board SLINPSP2K07 2 Surge Protection Board SL046SR1002 3 PFC PFCPSL1000 PJ2500M C PJ3000HE PFCPSL5037...

Page 31: ...K PJ5000U K Top View of PS section with Rectifier only PJ2500M C RCT 1 2 3 4 5 6 1 PS RF Inteface board SLINPSP2K07 2 Surge Protection Board SL046SR1002 3 Rectifiers RCTPSL1000 PJ2500M C RCT 4 Power...

Page 32: ...PJ5000U K Top View of RF section mod PJ3500M C PJ4000U K e PJ5000U K 1 2 3 4 5 1 Low pass Filter Board KLPFPJ4KLST 2 Amplifier Modules SL046RF1002 PJ4000U K SL154RF2001 PJ5000U K 3 Fuses Board SLFUSR...

Page 33: ...ards SLMTPRTPJ2K1 CPU Board CPUPJ2KMC 5 LEDs Boards SLLEDRFPJ2K1 8 1 Power Supply Change To use the amplifier with different types of power supply you should connect the mains power supply socket as o...

Page 34: ...ration of the external power supply plug must have the following characteristics PIN1 of the main connector is connected to Neutral wire PIN2 of the main connector is connected to Phase wire and inter...

Page 35: ...uration of the external power supply plug must have the following characteristics PIN1 of the main connector is connected to Neutral wire PIN2 of the main connector is connected to Phase R Wire PIN3 o...

Page 36: ...age inside the machine Make the JP3 connection on the Rectifier card between PIN 1 and 2 to select 230 Volts or between PIN 2 and 3 for 115 Volts Figure 8 1 Connection for the selection of 115 or 208...

Page 37: ...hree power supply modules are located in the middle part of the amplifier The power supply units are mounted on a cooling fin to cool the amplifier by forced ventilation The amplifier houses a transfo...

Page 38: ...fans the transformer from which it receives the signals and to which it issues commands This interface card is designed to make the PS part communicate with the RF part and making available the dedic...

Page 39: ...standby are as follows VDC 50V Vgs 3 5V Idq 200mA The active device used in the amplifier modules is a Mosfet 2x SD2942 for PJ5000U K and PJ3500M C 2x BLF278 for PJ4000U K and SD2942 for PJ2500M C and...

Page 40: ...lies the amplifier s forward power whereas the other one supplies the reflected power 8 3 6 Control Board The control board acts as an auxiliary card for the PROTF card in the PS section should the la...

Page 41: ...power of about 1W can supply an output power of approximately 30W suitable to pilot the amplifier with a total gain of approximately 15dB The active device utilized in the amplifier modules is a Mosfe...

Page 42: ...38 38 User Manual Rev 1 0 29 06 09 PJ2500M C PJ3000HE PJ3500M C PJ4000U K PJ5000U K This page was intentionally left blank...

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