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This machine cannot be stacked.   

Transport & Unloading 

Never underestimate the weight of equipment, never move or leave suspended in the air above people. Use 
recommended lifting equipment at all times.   
 

WARNING!   
 
 
 

Falling Equipment can cause injury. Never lift welder with gas bottle attached. Never lift above personnel.   
 

Tilting 

Machine must be placed on a secure level surface or on a recommended undercarriage/trolley. This machine 
may topple over if this procedure is not followed.   
 

Environmental Rating 

The welding power source carries the IP21S rating. It may be used in normal industrial and commercial 
environments. Avoid using in areas where water / rain is around.   
Read and follow the Electric Shock Warnings in the safety section if welding must be performed under 
electrically hazardous conditions such as welding in wet areas or water on the work piece.   
 

Machine grounding and High Frequency Interference Protection 

This welder must be grounded to earth. See national electrical codes for proper grounding methods.   
The high frequency generator being similar to a radio transmitter may cause interference to radio, TV and other 
electronic equipment. These problems may be the result of radiated interference. Proper grounding methods can 
reduce or eliminate this.   
 
Radiated interference can develop in the following ways   
 

  Direct interference from welder power source   

  Direct interference from the welding leads   

  Direct interference radiated from feedback into power lines   

  Interference from re-radiation by un-grounded metallic objects.   

 
Keeping these contributing factors in mind, installing equipment as per following instructions should minimize 
problems.   
 

  Keep the welder input power lines as short as possible and enclose as much of them as possible in metal 

conduit or equivalent shielding. There should be a good electrical contact between this conduit and 
ground (Earth).   

  Keep the work and electrode leads as short as possible. Tape the leads together where practical.   

  Be sure the torch and earth leads rubber coverings are free from cuts and cracks that allow welding 

power leakage     

  Keep earth lead connection to work in good condition. Clean area on workbench where earth clamp is 

situated on a regular basis.   

 

 

Summary of Contents for POWER MTS210D

Page 1: ...www r techwelding co uk email sales r techwelding co uk Tel 01452 733933 Fax 01452 733939 POWER MTS210D MIG TIG MMA WELDING MACHINE OPERATION INSTRUCTIONS Version 2014 1...

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Page 3: ...____________________ Where Purchased _____________________________ Whenever you request replacement parts or information on this equipment please always supply the information you have recorded above...

Page 4: ...he R Tech is recommended for the MIG welding processes within its output capacity of 200 Amps DC Equipment Limitations The R Tech POWER MTS210D is protected from overloads beyond the output ratings an...

Page 5: ...WARNING Electric Shock can kill Only qualified personnel should perform this installation Turn off input power at the fuse box before working on this equipment Do not touch electrically live parts Al...

Page 6: ...g methods The high frequency generator being similar to a radio transmitter may cause interference to radio TV and other electronic equipment These problems may be the result of radiated interference...

Page 7: ...before working on this equipment Have a qualified electrician install service this equipment Allow machine to sit for 5 minutes minimum to allow the power capacitors to discharge before working inside...

Page 8: ...MMA Arcforce Display TIG down slope time 2 Current Wire speed indicating The current indicating meter on the front panel indicates the actual welding current during the welding indicates the wire spe...

Page 9: ...the current rise time during short circuit MIG operation This affects the actual point where the current has risen sufficiently to melt the wire 12 Memory channel LED 13 CH channel SAVE Process Selec...

Page 10: ...iately 16 MIG Volt TIG Down Slope MMA Arc Force Control MIG TIG post flow In each mode the function of the control changes In MIG mode the control is used to adjust the arc voltage power While in TIG...

Page 11: ...ig2 1 Mains input cable 240V AC input Fit the required plug as per your electrical installation 2 On Off Switch 3 Fuse Holder 5A fuse for wire speed 4 Gas input connector Connect input gas hose ensuri...

Page 12: ...sting until tight and the earth clamp to work bench 4 Torch control socket 7 Pin Connect torch control plug or Remote Foot Pedal plug 5 Negative power connector Connect TIG Torch Dinse to power connec...

Page 13: ...d 2 Negative power outlet Connect earth lead Connections for MIG Welding Fig 5 1 Gas outlet not used for TIG mode only 2 Euro torch connection Connect Mig torch ensure tight 3 Positive Not normally us...

Page 14: ...uff key between outer roller and shaft 5 Thread straightened welding wire over grooves in lower drive roll fully through until it begins to start threading into the gun section Lower upper drive rolls...

Page 15: ...rch Fit earth lead to negative connector on front of machine 2 Gasless type wire reverse polarity required for gasless wire Connect brass bar from A to C so torch is negative Fit earth lead to positiv...

Page 16: ...ngerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or explosion...

Page 17: ...re TIP Correct way to adjust tensioner is to slacken off pressure so that the wire does not feed slowly adjust pressure until wire feeds smoothly you should be able to stop wire feeding by holding wir...

Page 18: ...nt of heat going into the work Press the pedal fully to start welding upon weld pool formation you can slightly release the pedal to decrease the amperage to sustain a perfect weld pool and increase i...

Page 19: ...an motor has sealed bearings which requires no maintenance Troubleshooting Service repair should only be performed by R Tech welding trained personnel Unauthorized repairs performed on this equipment...

Page 20: ...hange the thermostat 4 Over current light ON warning led lights green color 1 IGBT broken 2 Output diode broken 3 Drive plate broken 4 Control PCB faulty 5 Over current welding Contact the R Tech on 0...

Page 21: ...Wiring diagram 21...

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