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Welding in MIG /MAG Mode 

 

Connect the MIG Torch to machine, connect earth lead to machine & work piece.   

Set the TIG/MMA/MIG switch to MIG     

Select 2/4 way torch operation 

Set Gas post flow to 1 Seconds, for special applications this can be set to max 10 seconds.   

Select desired welding voltage   

Select desired wire feed speed   

 

Adjust wire feed speed to suit voltage/wire diameter chosen.   
 
Wire reel holder - remove retainer screw cap and fit wire reel and refit securing screw cap. The reel holder features 
an internal adjustable braking system so that reel of wire stops quickly when the torch trigger released, otherwise 
the wire reel would continue for a few seconds causing wire to come off the sides. 
 
Wire feed assembly - make sure the rollers are the correct size for the wire diameter selected. To change the 
rollers release the retaining knurled head screw and fit the rollers onto the shafts making sure the right size groove 
is in line with the wire and refit retaining screws. Do not over tighten the wire feed pressure rollers as this can 
cause premature motor and roller failure. TIP: Correct way to adjust tensioner is to slacken off pressure so that the 
wire does not feed, slowly adjust pressure until wire feeds smoothly, you should be able to stop wire feeding by 
holding wire and it should slip on rollers. If you have too little pressure the wire will slip when welding causing 
unwanted burn back into tips, if you have too much pressure wire can snag in rollers when wire hits work and 
cause wire tangle by rollers.   
 

Welding operation 

Once you have set the machine up as per above instructions press the torch trigger to start welding, gas will flow 
from the torch and main welding power will start and wire feed will start and once wire has touched work piece 
welding will start, to stop welding release torch trigger.   
 
Adjust the wire feed speed to give the desired weld characteristics   
   
More wire / Less voltage = Dip transfer 
Less wire / More voltage = Spray transfer   

 
 

Welding in TIG mode - No remote foot pedal 

 

Connect the TIG torch and earth lead to machine & work piece.   

Set the TIG/MMA/MIG switch to TIG   

Select 2 or 4 way torch operation   

Connect Argon gas and set flow to approx 8-12 LPM 

Set Gas post flow to 6 - 10 Seconds, higher amperage requires more post flow. 

Adjust current to desired welding current   

Press the TIG torch switch to start welding   

 

 

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Summary of Contents for POWER MTS210D

Page 1: ...www r techwelding co uk email sales r techwelding co uk Tel 01452 733933 Fax 01452 733939 POWER MTS210D MIG TIG MMA WELDING MACHINE OPERATION INSTRUCTIONS Version 2014 1...

Page 2: ...2...

Page 3: ...____________________ Where Purchased _____________________________ Whenever you request replacement parts or information on this equipment please always supply the information you have recorded above...

Page 4: ...he R Tech is recommended for the MIG welding processes within its output capacity of 200 Amps DC Equipment Limitations The R Tech POWER MTS210D is protected from overloads beyond the output ratings an...

Page 5: ...WARNING Electric Shock can kill Only qualified personnel should perform this installation Turn off input power at the fuse box before working on this equipment Do not touch electrically live parts Al...

Page 6: ...g methods The high frequency generator being similar to a radio transmitter may cause interference to radio TV and other electronic equipment These problems may be the result of radiated interference...

Page 7: ...before working on this equipment Have a qualified electrician install service this equipment Allow machine to sit for 5 minutes minimum to allow the power capacitors to discharge before working inside...

Page 8: ...MMA Arcforce Display TIG down slope time 2 Current Wire speed indicating The current indicating meter on the front panel indicates the actual welding current during the welding indicates the wire spe...

Page 9: ...the current rise time during short circuit MIG operation This affects the actual point where the current has risen sufficiently to melt the wire 12 Memory channel LED 13 CH channel SAVE Process Selec...

Page 10: ...iately 16 MIG Volt TIG Down Slope MMA Arc Force Control MIG TIG post flow In each mode the function of the control changes In MIG mode the control is used to adjust the arc voltage power While in TIG...

Page 11: ...ig2 1 Mains input cable 240V AC input Fit the required plug as per your electrical installation 2 On Off Switch 3 Fuse Holder 5A fuse for wire speed 4 Gas input connector Connect input gas hose ensuri...

Page 12: ...sting until tight and the earth clamp to work bench 4 Torch control socket 7 Pin Connect torch control plug or Remote Foot Pedal plug 5 Negative power connector Connect TIG Torch Dinse to power connec...

Page 13: ...d 2 Negative power outlet Connect earth lead Connections for MIG Welding Fig 5 1 Gas outlet not used for TIG mode only 2 Euro torch connection Connect Mig torch ensure tight 3 Positive Not normally us...

Page 14: ...uff key between outer roller and shaft 5 Thread straightened welding wire over grooves in lower drive roll fully through until it begins to start threading into the gun section Lower upper drive rolls...

Page 15: ...rch Fit earth lead to negative connector on front of machine 2 Gasless type wire reverse polarity required for gasless wire Connect brass bar from A to C so torch is negative Fit earth lead to positiv...

Page 16: ...ngerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or explosion...

Page 17: ...re TIP Correct way to adjust tensioner is to slacken off pressure so that the wire does not feed slowly adjust pressure until wire feeds smoothly you should be able to stop wire feeding by holding wir...

Page 18: ...nt of heat going into the work Press the pedal fully to start welding upon weld pool formation you can slightly release the pedal to decrease the amperage to sustain a perfect weld pool and increase i...

Page 19: ...an motor has sealed bearings which requires no maintenance Troubleshooting Service repair should only be performed by R Tech welding trained personnel Unauthorized repairs performed on this equipment...

Page 20: ...hange the thermostat 4 Over current light ON warning led lights green color 1 IGBT broken 2 Output diode broken 3 Drive plate broken 4 Control PCB faulty 5 Over current welding Contact the R Tech on 0...

Page 21: ...Wiring diagram 21...

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