background image

 

13 

Replacing torch consumables 

 

WARNING! 

 

ELECTRIC SHOCK CAN KILL 

 

Please ensure machine is turned off before changing consumables

 

 

If cutting performance is poor you probably need to check / change the torch consumables. 
To change the plasma cutting consumables carry out the following procedure 
 

1.  Switch off machine 
2.  Ensure torch has cooled down to avoid burns 
3.  Unscrew the white ceramic shield cup 
4.  Remove the cutting tip  
5.  Check the condition of cutting electrode, replace cutting electrode if tip is worn 1-2 mm and end is 

concave 

6.  Check condition of gas distributor insulator ring, replace if warn/cracked. 
7.  Fit new cutting tip if required –if cutting hole is distorted or an angled cut happens replace the cutting 

tip. 

8.  Refit white ceramic shield cup by screwing on hand tight 
9.  Turn machine back on and continue cutting 

 

 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for PLASMA 30DV

Page 1: ...www r techwelding co uk Email sales r techwelding co uk Tel 01452 733933 Fax 01452 733939 PLASMA 30DV INVERTER PLASMA CUTTER OPERATION INSTRUCTIONS Version 2014 1...

Page 2: ...2...

Page 3: ...ormation can be found on data plate at rear of machine Product Plasma 30DV Serial No ___________________________________ Date of Purchase _____________________________ Where Purchased ________________...

Page 4: ...lasma 30DV is protected from overloads beyond the output ratings and duty cycle as per machine specifications with thermostat protection of the output coils and rectifiers Cutting Capability Duty Cycl...

Page 5: ...cessive operating temperatures which can lead to plant failure Grinding Do not direct grinding particles towards the plasma cutter An abundance of conductive material can cause plant failure Stacking...

Page 6: ...quipment as per following instructions should minimize problems 1 Keep the welder input power lines as short as possible and enclose as much of them as possible in metal conduit or equivalent shieldin...

Page 7: ...50 60Hz 1 Phase supply It requires an 13A supply for 240V and 32A supply for 110V operation It comes with a mains cable attached The P30DV features auto input voltage sensing simply connect to either...

Page 8: ...ob to secure Set air pressure to 50psi when test gas switch is pressed 2 On Off Switch Turns machine on and off the switch illuminates when machine turned on 3 Mains input cable Fit required plug as p...

Page 9: ...nsuring no air leaks You can also fit other connectors to suit your needs Front machine connections Fig 2 1 Earth Workpiece connector Connect the earth lead negative to this connector Insert male conn...

Page 10: ...mode when setting air pressure switch to test gas so you obtain actual air flow cutting pressure 3 Power on light This lights when machine is switched on 4 Warning light overheat light This lights wh...

Page 11: ...n be dangerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or ex...

Page 12: ...tely 20 6 Hold torch in starting position on work and press torch switch and the high frequency will initiate contact with the workpiece and machine will automatically switch to main cutting power Onc...

Page 13: ...2 Ensure torch has cooled down to avoid burns 3 Unscrew the white ceramic shield cup 4 Remove the cutting tip 5 Check the condition of cutting electrode replace cutting electrode if tip is worn 1 2 mm...

Page 14: ...working inside this equipment Do not touch electrically live parts 1 Periodically 3 6 months depending on use environment remove the side top panels of machine and clean out machine with a low pressur...

Page 15: ...k for water in water trap at rear of machine if water is present drain air compressor clean water out of air lines empty water trap by pressing water release button on bottom of air regulator water tr...

Page 16: ...er trap by pressing water release button on bottom of air regulator water trap Fit new consumables as per instructions earlier in this manual Plasma Torch Consumables parts list R Tech Torch Spares Pl...

Page 17: ...17...

Page 18: ...18...

Reviews: