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17

17

Output Problems 

 
 

 

No output  - Power light is not lit 

 
Check machine on/off switch is in the ‘on’ position 
Check Input power to machine 
Check plug wiring 
Check mains trip / fuses

 

 
 

 

No output  - Fan runs - Power light is lit  
 

Check torch connections are secure and torch switch operation, try replacing mig torch.

 

 
 

 

No output - Power light is lit - Warning light shows RED colour 
 

Welding application may have exceeded recommended duty cycle, allow machine to cool 
down until the warning light goes out. 

 

 

No output – Power light is lit – Warning light shows GREEN colour 
 

Output overload problem – Output diodes or IGBT faulty – Contact R-Tech 
 

 

 

No output – Power light is lit – Gas at torch tip – No wire feed 
 

Check wire feed unit protecting fuse on rear of machine, if blown 
replace with new fuse of same rating, If fuse flows again contact R-Tech

 

 
 

 

Machine keeps overheating - Warning light is lit RED on machine 
 

Check if fan is running – if not contact R-Tech for repair 
 
Check the cooling vents for obstruction, blow out machine with clean dry low pressure air 
supply. 
 
Check for adequate ventilation around machine

 

 

 

Porosity in weld – No / low gas at torch tip 
 

Check gas supply from gas bottle & check flow rate on regulator 
 
Check gas hose for restrictions 
 
Check for draughts in local area, open doors etc 
 
Replace mig torch – may have gas restriction

 

 

 

Poor weld penetration 
 

Check condition of earth lead and clamp and ensure clamp is connection via a clean area on 
work piece 
 
Check condition of mig torch, try other mig torch

 

 

 
 
 

Summary of Contents for I-MIG200

Page 1: ...I MIG200 MIG MMA WELDER OPERATION INSTRUCTIONS www r techwelding co uk...

Page 2: ...2 2...

Page 3: ...aser against the transportation company used Please record your equipment identification below for future reference This information can be found on the data plate at rear of machine Product I MIG200...

Page 4: ...the MIG welding processes within its output capacity of 200 Amps DC Equipment Limitations The R Tech I MIG 200 is protected from overloads beyond the output ratings and duty cycle as per machine spec...

Page 5: ...particles towards the welder An abundance of conductive material can cause plant failure Stacking This machine cannot be stacked Transport Unloading Never underestimate the weight of equipment never m...

Page 6: ...ossible and enclose as much of them as possible in metal conduit or equivalent shielding There should be a good electrical contact between this conduit and ground Earth 2 Keep the work and electrode l...

Page 7: ...coding Brown wire Live Blue wire Neutral Green Yellow Wire Earth Ground Connecting to a mains electrical supply THIS MACHINE IS OF AN INDUSTRIAL SPECIFICATION AND MUST BE FITTED TO A 20AMP 240V MAINS...

Page 8: ...load 3A Do not connect to power tools etc 3 Gas inlet connection Connect gas hose to rear of machine and then to regulator on gas bottle Ensure all connections are tight to ensure no loss of gas Make...

Page 9: ...se to secure Ensure torch is secured tightly to avoid weld power problems To avoid electric shock keep the Mig torch in good condition and replace if any of the insulation is damaged 2 Earth Workpiece...

Page 10: ...h less splatter and less penetration for thinner materials Higher setting harsher weld with more splatter and penetration for thicker materials 3 Welding Voltage This adjusts the welding voltage weld...

Page 11: ...ltage This allows the machine to be calibrated to BS if required by your company 8 Amperage LED Display This shows the preset wire feed speed when no welding is being carried out When welding this sho...

Page 12: ...of reel birds nest when torch switch is released Some times known as reel brake This is set in factory if adjustment is required do not over tighten as this can cause stress to wire feed motor Fig 5...

Page 13: ...wire feed pressure rollers as this can cause premature motor and roller failure Correct way to adjust tensioners is to slacken off pressure so that wire does not feed slowly adjust pressure until wire...

Page 14: ...an be dangerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or e...

Page 15: ...e tune weld arc length to either DIP or SPRAY welding When welding actual voltage and amperage will be shown in corresponding LED display meters on machine Tips on welding aluminium When welding alumi...

Page 16: ...rs warranty 2 Inspect input and output cables hoses for fraying and cuts replace if damaged present 3 Keep mig torch and earth cables in good condition 4 Clean air vents to ensure proper air flow and...

Page 17: ...s lit Gas at torch tip No wire feed Check wire feed unit protecting fuse on rear of machine if blown replace with new fuse of same rating If fuse flows again contact R Tech Machine keeps overheating W...

Page 18: ...18 18 Wiring Diagram...

Page 19: ...19 19...

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