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10

10

Controls and Settings 

 
 

 
 

 

Fig3

 

 

1. Spot 

Welding

 

 
This adjusts the amount of time the weld will last. When you press the torch switch the 
machine will do a single spot weld according to the time you have set and then stop, then 
release torch switch. Press torch switch again to do another spot weld. 
 

2. Arc 

Force

  

 
Gives further adjustment on weld characteristics, on traditional transformer machines this was 
known as choke. Low setting is ideal for automotive work. 
 
Lower setting = softer weld with less splatter and less penetration – for thinner materials 
 
Higher setting = harsher weld with more splatter and penetration – for thicker materials 
 

3. Welding 

Voltage 

 

This adjusts the welding voltage (weld power) from 0 to 10. Adjust knob for power output 
required by job, preset welding voltage is shown in LED (Fig 3.7) 
 

4. Stitch 

Welding 

 

This is used in combination with the spot welding control. This sets the interval time between 
spot welds.  
 
When you press the torch switch the machine will do a spot weld as set by the spot welding 
control knob (Fig 3.1) and then a delay time set on stitch welding knob and then another spot 
weld is carried out. To stop stitch welding release the torch trigger. 
 

Summary of Contents for I-MIG200

Page 1: ...I MIG200 MIG MMA WELDER OPERATION INSTRUCTIONS www r techwelding co uk...

Page 2: ...2 2...

Page 3: ...aser against the transportation company used Please record your equipment identification below for future reference This information can be found on the data plate at rear of machine Product I MIG200...

Page 4: ...the MIG welding processes within its output capacity of 200 Amps DC Equipment Limitations The R Tech I MIG 200 is protected from overloads beyond the output ratings and duty cycle as per machine spec...

Page 5: ...particles towards the welder An abundance of conductive material can cause plant failure Stacking This machine cannot be stacked Transport Unloading Never underestimate the weight of equipment never m...

Page 6: ...ossible and enclose as much of them as possible in metal conduit or equivalent shielding There should be a good electrical contact between this conduit and ground Earth 2 Keep the work and electrode l...

Page 7: ...coding Brown wire Live Blue wire Neutral Green Yellow Wire Earth Ground Connecting to a mains electrical supply THIS MACHINE IS OF AN INDUSTRIAL SPECIFICATION AND MUST BE FITTED TO A 20AMP 240V MAINS...

Page 8: ...load 3A Do not connect to power tools etc 3 Gas inlet connection Connect gas hose to rear of machine and then to regulator on gas bottle Ensure all connections are tight to ensure no loss of gas Make...

Page 9: ...se to secure Ensure torch is secured tightly to avoid weld power problems To avoid electric shock keep the Mig torch in good condition and replace if any of the insulation is damaged 2 Earth Workpiece...

Page 10: ...h less splatter and less penetration for thinner materials Higher setting harsher weld with more splatter and penetration for thicker materials 3 Welding Voltage This adjusts the welding voltage weld...

Page 11: ...ltage This allows the machine to be calibrated to BS if required by your company 8 Amperage LED Display This shows the preset wire feed speed when no welding is being carried out When welding this sho...

Page 12: ...of reel birds nest when torch switch is released Some times known as reel brake This is set in factory if adjustment is required do not over tighten as this can cause stress to wire feed motor Fig 5...

Page 13: ...wire feed pressure rollers as this can cause premature motor and roller failure Correct way to adjust tensioners is to slacken off pressure so that wire does not feed slowly adjust pressure until wire...

Page 14: ...an be dangerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or e...

Page 15: ...e tune weld arc length to either DIP or SPRAY welding When welding actual voltage and amperage will be shown in corresponding LED display meters on machine Tips on welding aluminium When welding alumi...

Page 16: ...rs warranty 2 Inspect input and output cables hoses for fraying and cuts replace if damaged present 3 Keep mig torch and earth cables in good condition 4 Clean air vents to ensure proper air flow and...

Page 17: ...s lit Gas at torch tip No wire feed Check wire feed unit protecting fuse on rear of machine if blown replace with new fuse of same rating If fuse flows again contact R Tech Machine keeps overheating W...

Page 18: ...18 18 Wiring Diagram...

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