R. Beck Maschinenbau EXAKT ELG/DC Operating Manual Download

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TRANSLATION OF THE ORIGINAL VERSION

Reinhold Beck Maschinenbau GmbH

Im Grund 23 | DE -72505 Krauchenwies

Tel.: +49 (0) 7576 / 962 978 - 0 | Fax: +49 (0) 7576 / 962 978 - 90

E-Mail:

[email protected]

| Web:

https://www.beck-maschinenbau.de

Operating Manual

Roller & measuring conveyor with automatic stop positioning system

EXAKT ELG/DC with P40 control unit

Basic roller conveyor:

Optional:

EXAKT STANDARD
EXAKT ES or EXAKT MES

Summary of Contents for EXAKT ELG/DC

Page 1: ...Tel 49 0 7576 962 978 0 Fax 49 0 7576 962 978 90 E Mail info beck maschinenbau de Web https www beck maschinenbau de Operating Manual Roller measuring conveyor with automatic stop positioning system E...

Page 2: ...2 BA_BM_EXAKT ELG DC_EN_37 23 docx Space for notes...

Page 3: ...H and the roller measuring conveyor has been properly put into operation Important Please read and follow the instructions in chapter 1 Liability and Warranty Confirmation of the buyer The roller meas...

Page 4: ...4 BA_BM_EXAKT ELG DC_EN_37 23 docx Space for notes...

Page 5: ...H and the roller measuring conveyor has been properly put into operation Important Please read and follow the instructions in chapter 1 Liability and Warranty Confirmation of the buyer The roller meas...

Page 6: ...onsequences in case of disregard 15 5 5 Conversions and modifications of the roller measuring conveyor 15 5 6 Supplementary safety equipment 15 5 7 Personal protective equipment 15 5 8 Residual risks...

Page 7: ...the 90 angle 25 9 7 Operational readiness 25 10 Operating the measuring and roller conveyor 26 10 1 Switching the stop positioning system on and off 26 10 1 1 Switching the system ON 26 10 1 2 Switch...

Page 8: ...he stop system 25 Figure 9 Adjusting the 90 angle of the stop system 25 Figure 10 Control switches and compressed air connection 26 Figure 11 Keyboard and display functions of the P40 control unit 27...

Page 9: ...k on hydraulic or pneumatic components by personnel who do not have the appropriate qualifications Non observance of the instructions in the operating manual in particular the chapter Safety Improper...

Page 10: ...r in the sense of these instructions means the installation and commissioning the operation and proper usage the influence on operating conditions as well as the maintenance troubleshooting and repair...

Page 11: ...ence to a possible danger under suspended loads Non observance can result in life threatening injuries Reference to possible tripping and slipping hazards on the floor Non observance may result in min...

Page 12: ...onveyor lengths 1 to 10 meters special lengths are available Positioning optionally in manual single or programme mode Program memory max 50 programs and 1 000 program blocks Simple and fast input of...

Page 13: ...ling the roller measuring conveyor The roller measuring conveyor may only be operated when in perfect working order It is prohibited to remove modify bypass or bypass any protective safety or monitori...

Page 14: ...measuring conveyor may only be carried out in sufficiently illuminated working areas The maximum load capacity section of the roller measuring conveyor must not be exceeded The roller measuring convey...

Page 15: ...of danger personal protective equipment must be worn when working on and with the roller measuring conveyor The operator of the roller measuring conveyor is generally obliged to wear the protective eq...

Page 16: ...ing up the roller measuring conveyor Climbing or sitting on the roller measuring conveyor during a lifting operation by means of forklift truck or overhead crane is strictly prohibited There is a dang...

Page 17: ...ntion to the respective safety and hazard information In case of safety relevant changes to the roller measuring conveyor or its operating behaviour shut down the entire system immediately and report...

Page 18: ...STANDARD Robust sliding carriage 7 with 12 fold ball bearing integrated DC drive motor and pneumatic scissor brake holding force approx 3 000 N at 6 bar operating pressure Stop arm 850 mm long fence p...

Page 19: ...ease BELG 06 Pneumatic connection via quick coupling operating pressure max 6 bar Drive for sliding carriage DC motor 24 V with worm gear drive Holding force scissor brake approx 3 000 N at 6 bar Meas...

Page 20: ...intended places on the freight pallet of the roller and measuring conveyor and carefully lift only a few centimetres Lift the roller measuring conveyor including the pallet carefully and consistently...

Page 21: ...sufficient number of lashing straps with the appropriate load bearing capacity must be used The responsibility for safe loading is borne by the respective shipper Please note the following when lashin...

Page 22: ...conveyor in a hazard free and proper manner 9 1 Setting up the roller measuring conveyor The roller conveyor is lifted off the pallet by means of a forklift truck Depending on the length of the roller...

Page 23: ...already pre assembled on delivery in order to ac cess the corresponding mounting holes at the joints of the roller track segments from above First align roller measuring conveyor segment 1 correctly...

Page 24: ...red line 7 Then peel off the protective adhesive film a little slightly longer than the approximate width of the sliding carriage and stick the magnetic tape only at this point for the time being 8 N...

Page 25: ...er conveyor Loosen the lock nuts on the two grub screws H with an open end spanner Adjust the desired height with a pin spanner consistently over the two grub screws Ensure parallelism downwards by re...

Page 26: ...e the quick coupling for the air connection 10 10 1 3 Emergency stop devices for stopping in case of danger In case of malfunctions and dangerous situations the stop positioning system can be stopped...

Page 27: ...is no function no symbol appears Example In manual mode the F1 and F3 keys are used to move the axis in inching operation In single mode the F1 and F3 keys have no function In program mode the F1 and...

Page 28: ...e emergency stop immediately 10 3 3 2 Single mode absolute Figure 13 Single mode absolute The single operation single set operation on absolute dimension positions the material stop to the entered set...

Page 29: ...The positioning can be cancelled with the red STOP button If required a number of pieces can be entered in the window The stop can be referenced with the F2 key see 10 2 Acute danger of crushing at t...

Page 30: ...cally started again The red STOP button can be used to abort positioning at any point In this case the program remains in the current program block 10 4 Calculate saw blade thickness Press the ESC but...

Page 31: ...folded up as the stop is protected by a limit switch for safety reasons 10 8 Clearance stroke for stop arm option Figure 18 Lever for clearance stroke Option BELG 05 Figure 19 Switch for clearance str...

Page 32: ...h on the control DC drive defective or damaged Check DC drive and contact customer service if necessary P40 control is defective Contact customer service Motor control card is defective Contact custom...

Page 33: ...ding carriage guide must be cleaned daily The toothed rack must be lightly greased once a week The 90 angle of the stop should be checked occasionally and readjusted if necessary for procedure refer t...

Page 34: ...measuring conveyor materials comply with the environ mental protection laws in force at the place of use regarding the disposal of industrial solid waste toxic and hazardous waste Hoses and plastic p...

Page 35: ...remark Manufacturer Reinhold Beck Maschinenbau GmbH Im Grund 23 DE 72505 Krauchenwies Working range by type mm L x W Pressure range max 6 bar Control electr pneum Connection 230 50 V Hz Connected loa...

Page 36: ...or of additional com ponents of third parties the manufacturer does not assume any liability for resulting damages Article Description Art No Stop arm spring loaded fixed Fixed spring loaded stop arm...

Page 37: ...DC automatic stop and positioning system Type designation Roller measuring conveyor Serial number s Year of manufacture in the version provided complies with the EU Machinery Directive 2006 42 EC and...

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