QubicaAMF Harmony Installation, Operation, Service, And Parts Manual Download

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BALL RETURN

with Optional Lower Rack

Installation, Operation, Service,

and Parts Manual

Revised: 3/1/2016

P/N: 400-254-022 Rev. B

WORLDWIDE HEADQUARTERS

EUROPEAN HEADQUARTERS

8100 AMF Drive – Mechanicsville, VA 23111 – USA

Via della Croce Coperta, 15 – 40128 Bologna – Italy

Tel (804) 569-1000 - Fax (804) 559-8650 - Toll Free 1-866-460-QAMF (7263)

Tel +39 (051) 4192-611 – Fax +39 (051) 4192-602

www.qubicaamf.com – [email protected]

Summary of Contents for Harmony

Page 1: ...6 P N 400 254 022 Rev B WORLDWIDE HEADQUARTERS EUROPEAN HEADQUARTERS 8100 AMF Drive Mechanicsville VA 23111 USA Via della Croce Coperta 15 40128 Bologna Italy Tel 804 569 1000 Fax 804 559 8650 Toll Fr...

Page 2: ......

Page 3: ...e accuracy this publication may inadvertently contain typographical errors inaccuracies or errors of omission QubicaAMF Worldwide L L C cannot be held responsible for any claims resulting from these e...

Page 4: ......

Page 5: ...wer Rack Installation Operation Service Parts Manual 400 254 022 Rev B Summary of Changes Change No ECR No Rev A 15 0012 191 Rev B 16 0012 200 List of Effective Pages Page Change No Effective Date All...

Page 6: ......

Page 7: ...g the Hood Assembly 12 6 6 Installing the Blower and Hood Switch 15 6 7 Installing the Ball Lift Control Box 17 6 8 Installing the Ball Rack and Optional Lower Rack 18 6 9 Connecting the Wiring 21 6 9...

Page 8: ...mbly 47 254 001 301 Odd Side Plate Assembly 48 254 001 175 Lower Guide Assembly 49 254 001 176 Upper Guide Assembly 50 Motor Bracket Assembly 51 250 001 396 Lower Shaft Assembly 52 254 001 191 XX Hood...

Page 9: ...ck Bezel Support and Hood Adjustment 14 Figure 11 Blower Installation 15 Figure 12 Hood Switch Installation 16 Figure 13 Control Box Fuse Label 17 Figure 14 Control Box Installation 17 Figure 15 Lower...

Page 10: ......

Page 11: ...procedures The ball return accepts either 115 VAC or 230 VAC input power The fuses provided in the control unit must be correctly sized based on the input voltage The ball return system uses 3 8A 115...

Page 12: ...the items with a 2 after them depending on what underlane track is installed If installing part number 612 300 262 you should receive the following Part Number Description Quantity 254 001 080 Lower B...

Page 13: ...l rack access cover area In order to LOTO lifts installed this way the pullout handle will need to be removed from the disconnect and then the disconnect must be locked closed with the pullout handle...

Page 14: ...n contains motors belts pulleys and other moving parts that can present a pinching or crushing hazard during operation Exercise caution when working around these components Do NOT remove any of the sa...

Page 15: ...mmunicates where a start on switch or button is located A heavy object requires two or more people for lifting Stop off symbol It communicates where a stop off switch or button is located STOP NO ACCE...

Page 16: ...he Harmony lift weighs 180 lbs 82 kg and should always be moved by two or more people It is recommended that once the ball lift is removed from the delivery truck that it be placed on a hand truck and...

Page 17: ...acing an existing installation remove the old ball lift and fill in and or cut out the approach opening as necessary to meet the specifications shown below Use caution when cutting through the approac...

Page 18: ...e end of the approach Note the differences in the possible bezel supports used Bezel supports with an open slot at the top should be used with a ball lift installation depth of 14 5 If the bezel suppo...

Page 19: ...ition 4 Verify that the lift is plumb side to side and front to back at 14 5 depth and aligned to the ball track Secure to the floor using the supplied hardware Then verify plumb depth and alignment o...

Page 20: ...than 16 ft the end of the ball rack may or may not line up with the end of the approach If the approach is less than 16 feet in length or if more space is needed between the end of the ball rack and o...

Page 21: ...more than 5 16 7mm into the lift Tighten nuts using the provided wrenches Figure 5 Ball Entry Sensor 6 4 INSTALLING THE BALL STOP Install the ball stop on the 2x4 leveler inside the lane side trap doo...

Page 22: ...ns 254 001 014 to the holes in the side of the rack bezel support as shown in Figure 8 5 Install the rack bezel support in the orientation shown in Figures 8 and 10 on the rack side of the ball lift u...

Page 23: ...el support Refer to the Reset Button Installation Instructions 400 254 003 11 Install the bezel to the rack bezel support using four cap screws 809 849 125 four lock washers 951 148 008 and four flat...

Page 24: ...INSTALLATION Harmony Ball Return Manual 400 254 022 14 Rev Date 3 16 Figure 10 Rack Bezel Support and Hood Adjustment...

Page 25: ...weldment 2 Secure by tightening two screws 809 849 100 through the exterior of the rack bezel support as shown in Figure 11 3 Secure the ground wire to the stud on the side of the blower bracket as s...

Page 26: ...Ball Return Manual 400 254 022 16 Rev Date 3 16 Installing the Hood Switch 1 Position both plunger switches 759 510 030 inside the hood latch bracket weldment They will click into place Figure 12 Hood...

Page 27: ...this specific control box will use 2 Remove the cover and connect the cables to the control box Refer to 6 9 CONNECTING THE WIRING in this manual Replace the cover 3 Install the control box as shown...

Page 28: ...15 Use 3x1 8 thick shims between the pedestal and the rack Shim s can be removed as needed later to achieve proper rack slope 4 Once assembled tighten all hardware 5 It is recommended that two people...

Page 29: ...ews Roll a ball into the ball lift until it touches the v wheel Release the ball and note its transition onto the tray Adjust the rack position to achieve a smooth transition If necessary transition r...

Page 30: ...rack and slide the foot pad under the pedestal base and align edges evenly The pad is slightly smaller than the pedestal 11 Secure the pedestal using the supplied lag screws and washers 12 Verify tha...

Page 31: ...voltage and current Be sure that when any cables are inserted into their respective terminal blocks they make connection with the bare copper wire and not the insulated part of the wire 1 Verify that...

Page 32: ...ire will be inserted into Lift the screwdriver handle away from the edge of the control box while maintaining pressure inward This opens the clamp to allow the wire or ferrule to be inserted Remove th...

Page 33: ...INSTALLATION Harmony Ball Return Manual 400 254 022 23 Rev Date 3 16 Figure 19 Control Box Wiring Diagram Alternate Strain Reliefs...

Page 34: ...ONS 8 Route the blower cable into the control box see Figure 19 9 Connect the blower s green and yellow ground wire to a grounding earthing stud inside the control box using one of the screws provided...

Page 35: ...Manual 400 254 022 25 Rev Date 3 16 6 9 4 PINSPOTTER CONNECTIONS 15 Connect the pinspotter s control wires to junction block JP9 as shown in Figures 19 and 20 Figure 20 Control Box Wiring Pinspotters...

Page 36: ...ach to the plate 19 Place the sensor board 252 003 104 over the three spacers studs in the ground plate Secure the sensor board to the grounding plate by tightening the three nuts 843 121 002 20 Inser...

Page 37: ...ignated entry point Secure cable ties as required to keep the wires out of the path of the ball or any moving parts See Figures 21 and 22 Restrain the cables to the bezel with cable ties as shown in F...

Page 38: ...e cable restraint so that there is no tension on the connections and tighten the cable restraint 6 9 8 OPTIONAL 10TH FRAME SWITCHES 27 Install the switches per the instructions included in the switch...

Page 39: ...l lift electrical components to match the voltage supplied to the machine Power to the lift must be installed in accordance with local electrical codes and must be capable of meeting the following req...

Page 40: ...re the hood 4 Turn on one of the associated pinspotters Verify that the control box emits a one second alarm the ball lift starts and runs for a few seconds and the hand dryer is running 5 Roll a ball...

Page 41: ...ball is delivered to the rack it will remain in the tunnel and block the Hand Intrusion sensor The result is temporary loss of function until the tunnel is cleared If the tunnel is blocked for an exte...

Page 42: ...enabled MECHANIC S MODE Lift motor and blower are operated by the start and stop buttons Permits troubleshooting of the intrusion sensor Holding the MODE SELECT button for more than five seconds will...

Page 43: ...escription LEDs STATUS INTRUSION BALL EXIT BALL ENTRY 1 Lift Control Overheat The control box s thermal protection has been activated Internal temperature has exceeded 203 F 95 C 2 E STOP The E STOP b...

Page 44: ...ait for the control box to calibrate Calibration is finished once the BALL EXIT and INTRUSION LEDs are no longer flashing Note that the LEDs will not stop flashing in the event of a control box failur...

Page 45: ...254 001 208 To eliminate wear marks and stains rub a Heavy Duty Scotch Brite scouring pad in the direction of the grain to rejuvenate the finish 9 2 BALL RETURN HOOD For general cleaning wipe with a d...

Page 46: ...s secure Verify that the intrusion sensor is operating properly ANNUALLY Inspect the lift s upper and lower guide wear strips and the side liners for excessive wear Replace if necessary Inspect the up...

Page 47: ...aining bracket is adjusted properly Check wiring connections Replace switch es Ball Entry Sensor Check mounting operation yellow LED should light when sensor is blocked and connection to control box R...

Page 48: ...n Sensor Verify wiring connections at both ends Replace intrusion sensor Ball does not exit Belt Verify that the belt is seated and tensioned properly Motor Pulley Verify key is present Wear Items Ver...

Page 49: ...Harmony Ball lift Drawings Parts Lists A bold item in a parts list indicates an exploded view drawing for that item is included...

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Page 51: ...PARTS Harmony Ball Return Manual 400 254 022 Rev Date 3 16 41 Harmony Ball Lift with Parts Kit Description Qty 1 Harmony Ball Lift 1 2 Ball Lift Parts Kit 1...

Page 52: ...PARTS Harmony Ball Return Manual 400 254 022 Rev Date 3 16 42 Harmony Ball Lift View 1 See Part List on Page 45...

Page 53: ...PARTS Harmony Ball Return Manual 400 254 022 Rev Date 3 16 43 Harmony Ball Lift View 2 See Part List on Page 45...

Page 54: ...PARTS Harmony Ball Return Manual 400 254 022 Rev Date 3 16 44 Harmony Ball Lift View 3 See Part List on Page 45...

Page 55: ...er Mount Standoff 2 20 250 001 037 AA90 Hex Belt 1 21 254 001 330 Harmony Ball Lift ID Label 1 22 294 115 246 Hand Entanglement Decal 4 23 294 115 238 Hot Surface Decal 1 24 254 001 147 Lift Point Dec...

Page 56: ...PARTS Harmony Ball Return Manual 400 254 022 Rev Date 3 16 46 610 049 511 Underlane Track Shim Kit Description Qty 1 Underlane Track Shim 8 2 Underlane Shim Kit Instructions 1...

Page 57: ...Date 3 16 47 254 001 302 Even Side Plate Assembly Part No Description Qty 1 254 001 304 Even Side Plate 1 2 254 001 327 Top Side Liner 1 3 254 001 328 Middle Side Liner 4 4 254 001 329 Bottom Side Lin...

Page 58: ...embly Part No Description Qty 1 254 001 303 Odd Side Plate Weldment 1 2 254 001 327 Top Side Liner 1 3 254 001 328 Middle Side Liner 4 4 254 001 329 Bottom Side Liner 1 5 254 001 105 Ball Entry Sensor...

Page 59: ...de Assembly Part No Description Qty 1 254 001 061 Lower Guide Support Weldment 1 2 254 001 167 Black Lower Guide Wear Strip 1 3 254 001 172 Guide Bracket 4 4 250 004 014 Mounting Channel Bracket Guide...

Page 60: ...ide Assembly Part No Description Qty 1 254 001 065 Upper Guide Support Assembly 1 2 254 001 166 Black Upper Guide Wear Strip 1 3 254 001 172 Guide Bracket 3 4 250 004 014 Mounting Channel Bracket Guid...

Page 61: ...ANSI BO 4 4 809 857 165 HHCS 5 16 18 X 1 00 GR8 PB 4 5 254 001 316 HB Gearmotor Mount Assembly 1 6 254 001 308 HB Drive Tensioner 1 7 254 001 309 HB Drive Shim Plate 1 8 254 001 331 Harmony Motor Ten...

Page 62: ...tween clutch sleeve and shaft 254 001 396 Lower Shaft Assembly Part No Description Qty 1 250 001 128 Plastic Bell Housing 1 2 250 001 008 Clutch Housing Assembly 1 3 250 001 231 Clutch Cover 1 4 948 7...

Page 63: ...Rev Date 3 16 53 254 001 191 XX Hood Set Description Qty 1 Bezel 1 2 Hood 1 3 Access Panel 1 4 Bezel Ball Stop Kit 1 Bezel Ball Stop Kit not included with Hood Set Color Table Suffix Description 01 Gr...

Page 64: ...1 4 20 ZN NE 4 8 948 753 102 FW 1 4 SAE NS 2 9 254 001 213 Hood Latch Puck 1 10 254 001 206 Hood Latch Puck Key 1 11 254 001 201 Hood Latch Bracket Weldment 1 12 049 006 387 FHPTS 12 X 1 25 ZN TYA SP...

Page 65: ...254 001 043 Harmony Rack Tube Plug 2 7 254 001 042 Ball Return Hand Dryer Blower Hose 1 8 254 001 143 Ball Tray Decal Infrared Mask 1 9 744 102 008 Hose Clamp 1 10 770 011 011 CBT 17 0 X 5 0 X 50 NAT...

Page 66: ...001 066 50 60 Hz Blower Fan Assembly 1 2 254 001 116 Ball Return Hand Blower Bracket Weldment 1 3 254 001 041 Ball Rack Hand Blower Adapter 1 4 822 626 081 PHPTS 6 X 0 50 BO TYA 3 5 744 102 007 Clamp...

Page 67: ...16 SAE BO 4 Part No Description Qty 1 254 001 145 Ball Rack Pedestal 1 2 254 001 118 Ball Return Rack Pedestal Foot Pad 1 3 254 001 112 Ball Return Rack Shim Plate 3 4 7050 034068 006 FW 5 16 SAE ZN 4...

Page 68: ...5 Ball Stop Latch Kit Part No Description Qty 1 135 001 003 Ball Stop Bracket 1 2 809 857 365 HHCS 5 16 18 X 2 25 GR8 BO 1 3 135 001 004 Tube 1 4 135 001 002 Ball Stop 1 5 844 057 002 HLN 5 16 18 CAD...

Page 69: ...ty 1 252 003 115 Hand Intrusion Sensor Assembly 1 2 252 003 105 Hand Sensor Cable Assembly 1 3 813 227 147 PHPMS 6 32 X 0 88 ZN 2 4 01 416 HLN 6 32 ZN NM 2 5 254 001 142 Ground Cable Assembly 1 Hood S...

Page 70: ...ption Qty 1 254 001 124 Harmony H I S Ground Plate Assembly 1 2 252 003 104 Intrusion Ball Exit Sensor Board Assembly 1 3 722 503 097 SFR 0 12 X 0 25 X 0 13 ZN 3 4 843 121 002 KN 4 40 ZN 3 5 818 233 0...

Page 71: ...289 X05 313 Fuse 2A T Main 230V 289 X05 314 Fuse 2 5A T Blower 115V 289 X05 315 Fuse 1 25A T Blower 230V 289 X05 264 Horizontal Mount Fuse Holder 252 003 103 PC Board 289 X15 134 Strain Relief Bushin...

Page 72: ...PARTS Harmony Ball Return Manual 400 254 022 Rev Date 3 16 62 Electrical Schematic Intrusion Sensor Motor Control Box Ball Sensor Hood Switch Blower...

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