Ref: EGO4446/EGO400-UM-Rev.B. UK 3
Before starting installation under the caravan:
DO check that the caravan is disconnected from the battery supply and the mains electrical supply.
DO only use adapters and accessories that are supplied or recommended by the manufacturer.
DO check that the tyres are not over worn (fitting to new or nearly new tyres is the best option).
DO make sure that the tyre-pressures are correct to the manufacturer’s recommendation.
DO make sure the chassis is in good condition without any damage and is free from rust, dirt etc.
DO stop work immediately if you are in doubt about the assembly or any procedures and consult one of our engineers.
DO locate the battery isolation switch to be accessible at all times when parking and moving the caravan.
DO NOT remove, change or alter any parts of the chassis, axle, suspension or brake mechanism.
DO NOT operate the unit if you are under the influence of drugs, alcohol or medication that could impair your ability to use the
equipment safely.
Installation - Mechanical Components
These instructions are for general guidance. Installation procedures may vary depending on
caravan
type.
Use appropriate support! Working under a vehicle without appropriate support is extremely
dangerous. If you are fitting the mover system yourself, it is advisable that the installation is
conducted by two people, as the mover will need to be raised up to the bottom of the caravan’s
chassis before the clamps can be installed.
Remember to complete the product registration form with the serial numbers of each motor
assembly prior to fitment (see details within the Guarantee section of this manual).
If with your particular model of mover the motors are not pre-assembled onto the framework, please
follow assembly manual supplied in the motor packaging.
Place the caravan on a hard, level surface. The use of a lifting ramp or an assembly pit is ideal for access and personal safety.
Clean the area of your chassis where you need to mount all components to ensure a good fitting.
Unpack all the components and check for the presence of all parts (see Package Contents List).
Make sure the caravan is prepared for installation. Check before installation that important areas, such as drains/spare tyre etc. do
not cause any obstruction to the function of the mover.
Ensure both rollers are in the DISENGAGED position (Fig.8 or Fig.12), as the unit will not fit correctly otherwise.
Loosely assemble motor framework side (1), motor framework side (2) and main cross bar (3) (see Fig.1). The nuts (Fig.1B) on the
cross bar (3) must be no more than finger-tight at this stage.
Place the assembly (Fig.1) loosely under the caravan. In principle, the unit should be fitted in front of the caravan road wheels, but
if fitting in this position is not possible, it is permissible to fit it to the rear of the wheels by rotating the whole assembly by 180°
degrees.
Loosely fit the two clamping assemblies to the chassis (see Fig.16) and attach using the bolts, nuts and washers (16,17,18) provided
in the installation kit. Nuts must be no more than finger-tight.
Assemble the parts of the cross actuation bar (4 & 5) and connect them to the motor units (1 & 2) with the nylock nut and bolt (in
bag of bolts) onto the cross actuation bar-connectors (see Fig.1A). Nuts must be no more than finger-tight at this stage.
Installation - Classic Clamping System (Fig.10.1)
Summary of Contents for Enduro EM4446
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