QUALITY LIFTS Q4P09 Series Installation, Operation & Maintenance Manual Download

Page: 19 / 21

Model Q4P09

Installation, Operation and Maintenance

Rev 8/18/09

Q4P09-IOM-Q.doc

PARTS BREAKDOWN

(continued)

Fig C. Runway Sheaves

ITEM #

PART #

QTY/LIFT DESCRIPTION

B40053 12

1/8” THICK BEARING

TCS4-04-03-00 6 SHEAVE ASSEMBLY

TCS4-07-04-00 4 SHEAVE PIN ASSEMBLY (RUNWAY)

B31188 4

M8 x 16mm Lg. HEX LOCKING FLG. HD. CAP SCREW

TCS4-07-03 1

RUNWAY SHEAVE SPACER – TALL

TCS4-07-02 2

RUNWAY SHEAVE SPACER - SHORT

Replace all worn or broken parts with genuine

Quality Lifts Inc.

parts.

Contact your local Quality Lifts Parts Distributor for pricing and availability.

(Call Quality Lifts Inc. (502) 583-5438 for the Parts Distributor in your area)

Summary of Contents for Q4P09 Series

Page 1: ...d Lift Model Q4P09 9 000 lb Capacity 200 Cabel Street P O Box 3944 Louisville Kentucky 40201 3944 Email sales qualitylifts com Web site www qualitylifts com Office 877 771 5438 502 583 5438 Fax 502 583 5488 IMPORTANT READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT ...

Page 2: ... Overall 112 C Inside Columns 95 D Between Columns 160 13 4 E Height of Columns 84 F Height of Runways 5 G Width of Runways 20 H Width Between Runways 37 I Rise Height 76 Lifting Capacity 9 000 lbs Motor 1HP Voltage Single Phase Std 115v Speed of Rise approximate 120 Seconds Min Recommended Bay Size 11 x 20 Fig 1 General Specifications and Service Bay Layout ...

Page 3: ...Model Q4P09 Installation Operation and Maintenance 3 Rev 8 18 09 Q4P09 IOM Q doc Fig 2 Drive Under Height ...

Page 4: ...rmits office for any special instructions or approvals required for your installation Failure by purchaser to provide the recommended mounting surface could result in unsatisfactory lift performance property damage or personal injury LOCATION This lift has been evaluated for indoor use only with an operating ambient temp range of 5 40 C 41 104 F ELECTRICAL REQUIREMENTS For lift installation and op...

Page 5: ...ASS Y 7 1 POWER UNIT 8 2 FRONT WHEEL STOP 9 2 REAR WHEEL STOP 10 1 MECHANICAL LOCK BAR 11 8 SHIPPING HARDWARE 12 2 SHIPPING BRACKET WELD INSTALLATION IMPORTANT Always wear safety glasses while installing lift TOOLS MINIMUM REQUIRED a Tape measure 25ft b Chalk line c 4ft level d 10 12 adjustable wrench e Standard open end wrenches 3 8 7 16 1 2 9 16 5 8 2 11 16 3 4 15 16 17mm f 6mm allen wrench g Bo...

Page 6: ...Column Cross Beam Assembly 6 With help stand up the front and rear column cross beam assemblies 7 Reassembly the lock ladder to the top cap at each column Note the lock ladder is offset from the center of the threaded rod and orientate per Fig 6 Fig 6 Locking Ladder Orientation 8 Adjust the lock ladder so about 1 remains sticking out of the top Torque both bolts as shown in Fig 7 when ladder is pr...

Page 7: ...ss beam 15 Look through the power end of the cross beam and ensure that cables have not crossed 16 Reinstall the cross beam sheaves with one plastic bearing washer and spacer on each side of each sheave 17 Secure the cables to the top of the column with the nut and jam nut provided Fig 10 Fig 10 Jam Nut 18 Assembly the hydraulic bulk head fittings and attach the hose from the under side of the of ...

Page 8: ...ighten anchor bolts and recheck column for plumb Re shim as required NOTE Level bubble should not only be between the lines the bubble should be centered between the lines If shims do not allow sufficient centering of the bubble it is best to lean the rear columns in the direction toward each other and the front columns in the direction toward each other 29 Install the four cable ends with one loa...

Page 9: ...ull capacity 37 BE CERTAIN ALL FITTINGS AND CONNECTIONS ARE TIGHT IT IS THE INSTALLERS RESPONSIBILITY TO INSURE SYSTEM IS LEAK FREE Fill the Power Unit with three gallons of clean 10wt anti foam anti rust hydraulic oil or Dexron III ATF DO NOT USE OILS WITH DETERGENTS 38 Energize the power unit and raise the lift approximately 1 ft off the ground and look underneath the power runway to verify that...

Page 10: ...09 Q4P09 IOM Q doc 1 5 4 6 Normally Open M Wiring Diagram T9 T5 T4 T6 M T8 T3 T7 T2 T1 1 2 3 4 5 6 FOR SINGLE PHASE FACTORY WIRED FOR 208 240V 6 4 2 5 3 1 RECONNECTIONS FOR 440 480V T3 T2 T1 T9 T6 T7 T4 T8 T5 FOR THREE PHASE M FIELD CONECTIONS Fig 18 WIRING DIAGRAM ...

Page 11: ...BILITY KIT Q4P09CS 1 This set of four casters when attached to the cross beams of an unloaded lift Fig 22 pick the lift up and allow it to be rolled to a different location Fig 22 Mobility Kit HAND OPERATED ROLLING JACK QRJ04H 1 Move the jack into under vehicle and extend the arms to the pick up points 2 Make sure the lowering valve is closed all the way by turning the knob clockwise Fig 23 3 Rais...

Page 12: ...his lift 45 Demonstrate the operation of the lift to the owner operator and review correct and safe lifting procedures using the Lifting It Right booklet as a guide 46 Complete the Installation Checklist Warranty Validation questionnaire with the owner Review the terms of the warranty registration card and return the card and a copy for the questionnaires to Quality Lifts Inc P O Box 3944 Louisvil...

Page 13: ... the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish procedures to periodically maintain the lift in accordance with the lift manufacturer s instructions or ANSI ALIOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and the employer shall insure tha...

Page 14: ...er the lift to release hydraulic pressure on the system MAINTENANCE To avoid personal injury permit only qualified personnel to perform maintenance on this equipment Maintenance personnel should follow lockout tagout instructions per ANSI Z244 1 The following maintenance points are suggested as the basis of a routine maintenance program The actual maintenance program should be tailored to the inst...

Page 15: ... IOM Q doc Parts Breakdown Model Q4P09 IMPORTANT Replace all worn or broken parts with genuine Quality Lifts Inc parts Contact your local Quality Lifts Parts Distributor for pricing and availability Call Quality Lifts Inc 502 583 5438 for the Parts Distributor in your area ...

Page 16: ...Model Q4P09 Installation Operation and Maintenance 16 Rev 8 18 09 Q4P09 IOM Q doc Parts Breakdown Fig A General Layout ...

Page 17: ...DRAULIC CYLINDER ASSEMBLY 16 JSZ5 5 10 06 2 M14x1 5 BULKHEAD NUT 17 JSZ5 5 10 05 2 M14 BULKHEAD FITTING 18 B40082 1 CLEVIS PIN 19 B40126 1 1 8 x 1 Lg COTTER PIN 20 TCS4 07 06 1 MECHANICAL LOCK BAR HOLDER 21 VS10 10 25 2 M8 x 12mm Lg PHILLIPS PAN HEAD SCREW 22 TCS4 07 05 00 1 CABLE PULL BAR 23 JSZ5 5 03 03 03 2 CABLE PULL BAR SLIDE BLOCKS 24 Q4P09 001 4 M6 x 20mm Lg COUNTER SUNK SCREWS 25 Q4P09 002...

Page 18: ...1 LEFT REAR CABLE 118 34 TCS4 01 03 00 4 LOCK LADDER 35 MR6 005 4 M20 NUT 36 Q4P09 004 4 M20 LOCK NUT 37 VS10 40 17 8 M12 x 35mm Lg HEX FLG HD CAP SCREW 38 X10 038 8 M12 WASHER 39 X10 039 8 M12 LOCK WASHER 40 X10 040 8 M12 NUT 41 Q4P09 010 8 M22x2 5 NUT Replace all worn or broken parts with genuine Quality Lifts Inc parts Contact your local Quality Lifts Parts Distributor for pricing and availabil...

Page 19: ...ASSEMBLY 47 TCS4 07 04 00 4 SHEAVE PIN ASSEMBLY RUNWAY 48 B31188 4 M8 x 16mm Lg HEX LOCKING FLG HD CAP SCREW 49 TCS4 07 03 1 RUNWAY SHEAVE SPACER TALL 50 TCS4 07 02 2 RUNWAY SHEAVE SPACER SHORT Replace all worn or broken parts with genuine Quality Lifts Inc parts Contact your local Quality Lifts Parts Distributor for pricing and availability Call Quality Lifts Inc 502 583 5438 for the Parts Distri...

Page 20: ...Model Q4P09 Installation Operation and Maintenance 20 Rev 8 18 09 Q4P09 IOM Q doc PARTS BREAKDOWN continued Fig D Cross Beams ...

Page 21: ...4 07 00A 2 MECHANICAL LOCK COUPLER 73 TCS4 04 05 1 LOCK SPACER 74 TCS4 04 04 00A 1 MECHANICAL LOCK HANDLE 75 TCS4 04 12 2 LOCK COUPLER PIVOT PIN 76 TCS4 04 10 00 1 FLANGE COUPLING MALE 77 B40116 4 SHEAVE PIN ASSEMBLY CROSSBEAM 78 B31188 4 M8 x 16mm Lg HEX LOCKING FLG HD CAP SCREW 79 TCS4 05 10 00 1 FLANGE COUPLING FEMALE 80 TCS4 05 11 1 RETAINER SLEEVE 81 Q4P09 006 16 M8 x 20mm Lg SOCKET HEAD CAP ...

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QUALITY LIFTS Q4P09 Series, Installation, Operation & Maintenance Manual

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