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810-1902-03 Rev D TM1 Installation Guide 

 

System Description 

The TM1 measures hydrogen using a patented, solid-state sensor made of Palladium.  The sensor is 
in direct contact with the transformer oil; neither gas extraction nor membranes are utilized.  An electric 
potential  is  applied  to  the  palladium  sensor.  When  hydrogen  from  the  oil  contacts  the  sensor,  the 
electrical properties of the palladium sensor change, resulting in a change in the electrical output of the 
sensor.    This  electrical  change  is  proportional  to  the  concentration  of  hydrogen  in  contact  with  the 
sensor and is reported as ppm H

2

. Using the ppm results, ROC is calculated and reported in units of 

ppm/day. 

The  temperature  of  the  measurement  environment  is  precisely  controlled  in  order  to  ensure  stable 
readings.    The  TM1  will  make  one  measurement  approximately  every  30  minutes.    The  exact  time 
between  measurements  is  a  function  of  the  temperature  of  the  incoming  oil.    Therefore,  the  time 
between measurement results may vary slightly.   

TM1 data is stored onboard in non-volatile RAM.  At least two years’ worth of the most recent data is 
stored.  Once the available memory is full, data is overwritten in a first-in, first-out manner.  Several 
communication options allow for the transfer of data in near real-time, or discrete batch download of 
data is available via the USB port. 

The major components of the TM1 include: 

 

H

2

 Sensor – Palladium sensor selective for H

2

 gas 

 

Oil Circulation System – utilizes a patent-pending design that eliminates the need for a reciprocating 
or  positive-displacement  pump.    More  robust  in  design,  the  auger-style  TM1  pump  is  used  to 
provide a representative oil sample at the sensor. 

 

Heater – provides thermal control of measurement environment 

 

Electronics  –  power  supply,  analog  inputs  and  outputs,  alarm  relays,  system  board  and 
communications ports 

 

Enclosure – IP66 /NEMA 4X rated enclosure with integrated sunshield 

 

Transformer  connections  –  1½”  NPT  valve  (can  be  adapted  to  other  sizes),  power  and 
communication wiring glands, bleed port. 

 

Display – Touch activated. Displays hydrogen level, hydrogen rate of change, alarm status, and 
service status. 

 

 

 

Summary of Contents for SERVERON TM1

Page 1: ...810 1902 03 Rev D TM1 Installation Guide www serveron com On Line Transformer Monitor Installation Guide Model TM1 January 2019 Document ID 810 1902 03 Rev D...

Page 2: ...ng from the use of the information in this manual or products described in it Mention of any product or brand does not constitute an endorsement by Serveron of that product or brand This document was...

Page 3: ...nitor Installation 7 Site Preparation 7 Tools Materials Required 7 Mounting the Monitor 8 Wiring Terminations 11 Power 11 I O Connections 12 RS485 RS232 Wiring 13 4 20mA Output Wiring 14 Relays 15 Ble...

Page 4: ...n ppm levels over time and compare against user defined caution and alarm settings The TM1 monitor includes two 4 20mA inputs for use with an optional moisture sensor In addition to the inputs there a...

Page 5: ...tween measurement results may vary slightly TM1 data is stored onboard in non volatile RAM At least two years worth of the most recent data is stored Once the available memory is full data is overwrit...

Page 6: ...Protective Earth ground L1 Connect to mains live conductor brown L2 Connect to mains neutral conductor blue __I__ O The I position indicates the power switch is ON The O position indicates the power...

Page 7: ...item whether during the warranty period or out of warranty Buyer must obtain a Return Material Authorization RMA number from Serveron by calling 800 880 2552 Monday through Friday 8 am to 5 pm Pacific...

Page 8: ...vent that it becomes necessary to return the monitor Part Number Description 782 0042 00 TM1 Transformer Monitor 140 0342 00 Uni tee 1 NPT Stainless Steel 253 0216 00 Set Screw 20 3 8 L 250 0258 00 Pl...

Page 9: ...ine and the transformer foundation for proper installation space Ensure the following prior to mounting the monitor An adequate valve location for mounting the TM1 monitor has been identified Power is...

Page 10: ...ng the plug Remove any debris from the threads 2 Wrap the threads of the supplied stainless steel uni tee with Teflon tape and apply a thin layer of pipe thread sealant Insert the tee into the transfo...

Page 11: ...i tee ensuring that it is seated in the groove as shown Fig 4 Figure 4 Mounting the Monitor 6 While properly supporting the TM1 position it on the open end of the uni tee carefully inserting the tube...

Page 12: ...e a container under the uni tee Partially open the transformer valve Using a 1 8 Allen key slowly loosen the set screw until oil exits the bleed hole Fig 8 then tighten the set screw and close the tra...

Page 13: ...ed electrical installer Remove the 4 thumb screws or socket head screws securing the cover of the TM1 1 Determine the power source for the TM1 e g 120VAC 240VAC Make sure the power is locked out at th...

Page 14: ...ervice relays 4 20mA inputs outputs per the diagram below which is also located on the inside of the TM1 cover Figure 12 Connection Details CommGND CTS RXB RX RXA RTS TXB TX TXA OutGND 2 2 1 1 0 0 DCD...

Page 15: ...13 RS485 RS232 Wiring Connections for RS485 232 serial communications are terminated on J21 as indicated below The jumper on J6 must be positioned properly depending on the type of serial communicati...

Page 16: ...rce for their operation which is not supplied by the TM1 unless the optional 24V 4 20mA Output PS Module 900 0184 00 is purchased Figure 14 4 20mA Output Wiring Once the wiring is completed the 4 20mA...

Page 17: ...or normally closed NC configuration The relays are defined as follows PRGM 0 H2 ppm alarm PRGM 1 H2 ROC alarm PRGM 2 Moisture ppm alarm SVC Service Events PWR Loss of Power NOTE The relay contact rat...

Page 18: ...the bleed selector to position 1 Figure 16 Luer Fitting Cap 3 Draw the syringe plunger back to remove air and draw bubble free oil into it Rotate the bleed selector clockwise and repeat for the other...

Page 19: ...monitor s accessories To get started refer to the User s guide which can be found under the Help tab Shipping Dimensions TM1 Monitor and Accessories Shipping Weight 15lbs 6 8 kgs Shipping Dimensions...

Page 20: ...810 1902 03 Rev B TM1 Installation Guide 18 Monitor Dimensions Figure 18 Monitor Dimensions...

Page 21: ...products and services including replacements spare parts and repairs About Serveron Serveron transformer condition assessment and management tools are critical to utilities in improving grid reliabili...

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