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Contents

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Customer Helpline 

0151 649 1500

Storing the Chainsaw ....................................................................................................................................33

Step 1 - Storing the Chainsaw for Short Periods ....................................................................................33

Step 2 - Storing the Chainsaw for Extended Periods  ...................................................................... 33-35

Step 3 - Preparing the Chainsaw for Use Following Storage  ................................................................35

Maintenance ...................................................................................................................................................36

Maintenance Schedule .............................................................................................................................36

Step 1 - Operational Chain Brake Test  ....................................................................................................37

Step 2 - Clean / Replace the Air Filter  ............................................................................................... 38-39

Step 3 - Change / Replace the Fuel Filter  ......................................................................................... 40-42

Step 4 - Clean / Replace the Spark Plug ........................................................................................... 42-46 

Step 5 - Carburettor Settings ...................................................................................................................47

Step 6 - Lubricating the Sprocket Tips .............................................................................................. 47-48

Step 7 - Reversing the Guide Bar .............................................................................................................49

Step 8 - Adjusting the Automatic Chain Lubricator ................................................................................49

Step 9 - Check the Saw Chain Tension ....................................................................................................50

Step 10 - Sharpening the Saw Chain .......................................................................................................51

Troubleshooting .............................................................................................................................................52

General Troubleshooting ..................................................................................................................... 51-53

Useful Information  .........................................................................................................................................53

Technical Data  ...............................................................................................................................................54

Technical Data Table .................................................................................................................................54

Disposal ..........................................................................................................................................................54

Disposal Instructions  ................................................................................................................................54

Guarantee  ......................................................................................................................................................55

Declaration of Conformity .............................................................................................................................56

Summary of Contents for 46 cc Petrol Chainsaw

Page 1: ...rear handle cover 5 450166001005 trigger 6 450166001006 trigger spring 0 9 7 450166001007 pin 10 450166001010 special screw ST4 8x15 13 450166001013 vacuum hose spring 6 14 450166001014 fuel pipe 16 4...

Page 2: ...sket 69 450166001069 cylinder seal gasket 70 450166001070 snap ring for piston pin 11 71 450166001071 piston pin 11x34 3 72 450166001072 piston ring 43 5 73 450166001073 piston 43 5 84 450166001084 ci...

Page 3: ...your chainsaw ensuring it is assembled correctly and safely If you need help or have damaged or missing parts call the Customer Helpline on 0151 649 1500 Qualcast 46 cc Petrol Chainsaw Original Operat...

Page 4: ...1 Proper Use 12 13 Kickback Safety 13 Pinching Safety 14 Preparing to Operate the Chainsaw 15 Step 1 Assemble the Chainsaw 15 Step 2 Check the Chain Brake 15 16 Step 3 Fuel and Lubrication 17 18 Step...

Page 5: ...he Air Filter 38 39 Step 3 Change Replace the Fuel Filter 40 42 Step 4 Clean Replace the Spark Plug 42 46 Step 5 Carburettor Settings 47 Step 6 Lubricating the Sprocket Tips 47 48 Step 7 Reversing the...

Page 6: ...1 649 1500 Saw chain Chain bar Chain brake lever front hand guard Air filter cover Safety lock Rear handle bootstrap Throttle lever Chain tensioning screw Bar fastening nut Chain catch Stop claw Chain...

Page 7: ...5 Customer Helpline 0151 649 1500 Choke carburettor setting Spark plug under the air filter cover Starter handle Front handle Oil tank cap Fan housing Fuel tank cap Stop switch Components List...

Page 8: ...ous head injuries if you do not wear a suitable helmet This symbol indicates that there is a danger of damaging your hands if you do not wear thick hard wearing gloves This symbol indicates that there...

Page 9: ...your feet Warning Danger Make sure that the chain brake is released Pull back the handle chain brake before operating Noise emission complies with Directive 2000 14 EC Explanation of the symbols for...

Page 10: ...andle forward to engage the brake and stop the chain NOTE The chainsaw is designed for occasional use by home owners garden owners and campers and is for general work such as stump grubbing cutting fi...

Page 11: ...estic applications such as sawing wood in your own garden It is not a commercial trade or industrial product and must not be used for extended periods of time Extended use may lead to circulatory prob...

Page 12: ...aled container designed for the storage of flammable liquids CAUTION Only use the large end of the supplied multitool to remove the spark plug Using any other tool may damage the spark plug and or the...

Page 13: ...ed correctly WARNING Never start the chainsaw in close proximity to stored fuel Failure to observe this warning may lead to inadvertent ignition of stored or spilled fuel leading to personal injury WA...

Page 14: ...of misuse The user operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this Please note that our equipment has not been designed for use in c...

Page 15: ...risk of serious personal injury or even death Although the chainsaw is fitted with the various safety features it is imperative that you stay alert at all times to prevent kickback occurring You can...

Page 16: ...r away from you If the BOTTOM of the guide is pinched the chainsaw will be pulled away from you If the TOP of the guide is pinched the chainsaw will be pushed towards you This presents a risk of serio...

Page 17: ...to the Assembly Instructions booklet for details of how to assemble the chainsaw Please refer to the Assembly Instructions booklet for details of how to adjust the tension of the Chain bar and Chain...

Page 18: ...the chain brake lever i e when the operator s hand strikes the chain brake lever during kickback Once the chain brake is engaged the saw chain stops moving immediately WARNING NEVER use a chainsaw whi...

Page 19: ...17 Customer Helpline 0151 649 1500 Preparing to Operate the Chainsaw Step 3 Fuel and Lubrication 3a 3b 2 cycle engine oil Regular unleaded fuel x 30 seconds...

Page 20: ...esigned to be mixed to a ratio of 40 1 Under no circumstances should oils designed for 100 1 mixes be used Failure to observe this caution may prevent the engine from being suitable lubricated CAUTION...

Page 21: ...all sources of ignition are removed i e naked flames Remove the fuel tank cap by unscrewing anti clockwise Remove the top of the mixing container shown in step 2 and position a suitable funnel not su...

Page 22: ...re all sources of ignition are removed i e naked flames Remove the oil tank cap by unscrewing anti clockwise Fill the oil tank with the suitable oil designed for lubricating saw chains Refit the oil t...

Page 23: ...1 Starting the Engine Operating the Chainsaw 1a Set the Ignition Switch to STOP Move the ignition switch to the lower STOP OFF 0 position 1a 1b Ensure the Choke is Fully Out Pull the choke lever full...

Page 24: ...in while the operating the chainsaw Ensure the saw chain is kept away from legs feet and body at all times Failure to observe this warning may lead to serious personal injury or death WARNING Always w...

Page 25: ...s clear of the chainsaw but still allows you to stand firmly Grasp the handle firmly with your left hand Using your right hand pull the starter cord slowly towards you until you feel resistance Ensuri...

Page 26: ...1 649 1500 Step 1 Starting the Engine continued Operating the Chainsaw 1d Ensure the Choke is Fully In Push the choke lever fully in 1d 1e 1e Set the Ignition Switch to ON Move the ignition switch to...

Page 27: ...eft foot should be positioned so that it is clear of the chainsaw but still allows you to stand firmly Grasp the handle firmly with your left hand Using your right hand pull the starter cord slowly to...

Page 28: ...has warmed up it is ready to use While fully depressing the safety lever press the throttle lever The chainsaw engine will rapidly accelerate Keep the throttle lever depressed while sawing or cutting...

Page 29: ...ing Ensure the ignition switch is set to the upper ON 1 position Place your right foot on the trigger plate to keep the chainsaw stable while starting Your left foot should be positioned so that it is...

Page 30: ...aw to protect your eyes from flying dust and debris Failure to observe this warning may lead to irreparable damage to your eyes WARNING Always wear suitable ear plugs or ear defenders when operating t...

Page 31: ...e trunk and causes it to fall Felling Cut Notching Cut Direction of Fall B A WARNING A repeat path A should be planned and cleared as necessary before cuts are started The retreat path should extend b...

Page 32: ...onsult a tree professional Do not cut down a tree if there is danger of striking utility wires notify the utility company before making any cuts WARNING Never walk in front of a tree that has been not...

Page 33: ...ranches from a felled or fallen tree Cuts can be made horizontally or vertically to the bottom of a branch Usually limbing cuts are performed when a tree trunk has been cut into small manageable lengt...

Page 34: ...all the required support to keep the trunk stable Saw Horse WARNING This chainsaw must only be used for light domestic applications such as sawing wood in your own garden It is not a commercial trade...

Page 35: ...cated Cover the saw chain with the supplied protective cover Store the chainsaw on flat and level surface with the chainsaw upright Store in a safe place which is not accessible by children or people...

Page 36: ...l tank in a suitable sealed container designed for the storage of flammable liquids WARNING Before attempting to mix fuel and oil always ensure all sources of ignition are removed i e naked flames Car...

Page 37: ...cribed page 42 Before the chainsaw can be used following extended storage the following procedures must be performed Store the unit in a dry place away from possible sources of ignition such as a furn...

Page 38: ...ance procedures must be performed by suitably qualified service technicians These are indicated by the grey rows in the table Before each use After 10 hours After 50 hours After 100 hours After 300 ho...

Page 39: ...lowing any maintenance procedures Place the chainsaw on a firm level surface clear of debris or any objects which may come into contact with the saw chain while it is moving Place your right foot on t...

Page 40: ...e Air Filter Cover Unscrew the retaining cap anti clockwise NOTE It is not possible to remove the retaining cap from the air filter cover This is a captive component Carefully lift and remove the air...

Page 41: ...e air filter must be thoroughly rinsed and air dried before refitting it to the chainsaw 2d 2d Refit the Air Filter Refit the air filter to the chainsaw ensuring it is correctly positioned over the lo...

Page 42: ...tank cap by unscrewing anti clockwise Drain the fuel tank as described in step 2b on page 29 3b 3b Remove the Fuel Filter Using a piece of wire for example a paper clip form a long hook Use the hook...

Page 43: ...Carefully pull the fuel filter off the fuel pipe using a twisting action 3d Clean the Fuel Filter NOTE If the fuel filter is being replaced there is no need to perform this step Clean the fuel filter...

Page 44: ...the fuel pipe Position the fuel filter in the lower corner of the fuel tank You may need to use a screwdriver to position the fuel filter correctly Refill the fuel tank with a new mixture and replace...

Page 45: ...Spark Plug continued Maintenance 4b Remove the Air Filter Cover Unscrew the retaining cap anti clockwise NOTE It is not possible to remove the retaining cap from the air filter cover This is a captive...

Page 46: ...n Replace the Spark Plug continued Maintenance 4c Remove the Air Filter Carefully lift the air filter off the locating pin 4d Disconnect the Ignition Cable Remove the ignition cable from the spark plu...

Page 47: ...aintenance 4e Remove the Spark Plug CAUTION Only use the large end of the supplied multitool to remove the spark plug Using any other tool may damage the spark plug and or the chainsaw engine Remove t...

Page 48: ...e feeler gauges The gap must be 0 6 mm Refit the spark plug to the chainsaw engine using the large end of the supplied multitool Do Not overtighten the spark plug Refit the ignition cable to the spark...

Page 49: ...factory set to the ideal setting for the chainsaw to operate efficiently If the carburettor requires adjustment after extensive use contact a suitably qualified service technician to inspect the chai...

Page 50: ...chainsaw and may void your warranty NOTE To lubricate the guide bar you will need a suitable grease gun with a long thin needle nose not supplied This is not supplied with the chainsaw and must be sou...

Page 51: ...e supplier Using a bar scraper remove any trapped debris from the grooves at the top and bottom of the guide bar If necessary remove any burrs or sharp edges using a flat file 7c Reverse the Guide Bar...

Page 52: ...flying debris and or sharp objects It is particularly important to wear protective gloves when assembling or maintaining the saw chain Using a screwdriver turn the tension adjustment screw clockwise...

Page 53: ...he ON position If No then set the Ignition Switch to the ON position Continue with the starting procedure Continue with the starting procedure Pull the Starter Cord a minimum of 6 times If yes check t...

Page 54: ...described on page 15 The chainsaw starts but the power levels are low The air filter is dirty Clean or replace the air filter as describe on page 38 The carburettor setting is incorrect Please contac...

Page 55: ...l tank as described on page 40 The saw chain and guide bar become excessively hot and discoloured during use There is insufficient lubrication due to an empty oil tank Refill the oil tank as described...

Page 56: ...ch Yes Automatic chain lubrication Yes Low kickback chain Yes Net weight without chain and chain bar 5 5 kg Net weight dry 7 kg Fuel consumption specific 560 g kWh LpA sound pressure level 99 dB A LWA...

Page 57: ...ilure due to lack of routine maintenance Failure as a result of not using the equipment in accordance with the manual and safety instructions The adjustment or lubrication cables drive belts or recoil...

Page 58: ...56 Customer Helpline 0151 649 1500 Declaration of Conformity...

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