Step 1
Step 2
Remove the Factory Front, Rear and Over Door Bows
Locate the (2) Door Surround assemblies B & C) and (4) door surround knobs (H6) highlighted in FIG9.
Starting on the Drivers side, if you have the rubber seal shown in Fig 10 this seal must be removed. Once the seal is removed, insert
the bottom of the door surround into the hole located just behind the front door (FIGs 10,10A).
FIG 1
FIG 2
FIG 3
FIG 4
FIG 5
FIG 6
FIG 7
FIG 8
Windshield Header/Over Door Bow Installation
Put on safety glasses
. After removing all existing
Soft
top or hard top hardware/fabric/top, locate the Header/Top Deck assembly
shown in Fig1 and lay the assembly on either the box lid or a soft towel
Locate the two over door bows shown in Fig2. These bows have the quick release knuckles preinstalled on the rear of the bow ends
and have the set screw installed on the other end of the bow. The “knob” on the bow end must be facing inward on the header/Top-
deck assembly and the slot of the quick release must be facing up as shown in Fig3.
Remove the set screw. Slip the front bow end into the Header mount as shown in Figs4 & 5 making sure it is as far forward as possi-
ble. Using a 1/8” drill bit and drill, drill a pilot hole through the predrilled hole located on the over door tube (Fig6). Repeat this on the
opposite side (Fig7).
Remove the Bow end from the Header and again using the 1/8” drill bit, drill a hole through the previous drilled pilot holes into the
inner steel rod of the header until you feel the drill go through the steel inner. This may take some force. Once the hole is drilled,
locate the self
tapping screw from the hardware kit and using a
Phillips
head screw driver, install the over door bow to the Header (Fig
8).
Repeat this on the other side of the header so you have both side tubes installed to the header/top deck assembly. Set this completed
assembly aside.
FIG 9
FIG 10
FIG 10a
B
C
H6
