Quadratec 92122.203 series, Assembly And Installation Manual, Page: 7 / 12

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7
Synthetic Line Installation (continued)
Spool position and slowly pull all of the
winch line from the drum. Remove the
line fastener at the drum using a 4mm
allen key at the drum and remove the
line. Thread the winch line through the
fairlead and re-attach to the line to the
winch drum. You now need to pre-stretch
winch line to ensure even stretching and
to eliminate any weak points. To stretch
winch line, begin with 5 or 6 snug wraps
around the drum and set up a secure an-
chor point. Pull vehicle (in neutral gear)
with the winch up a slight flat incline.
See your glovebox sized “Self-Recovery
Winch Operator’s Guide” to properly set
up this pull with full understanding of all
safety precautions. To fully stretch the
winch line, you will need about 500 lbs.
of tension on the cable during the opera-
tion. Once you have completed the pull,
be sure to rewind cable in tight rows not
allowing upper rows to intertwine with
lower rows. Review Operator’s Guide for
this extremely important procedure.
Learn to Winch Properly
Your winch should add greater utility and
enjoyment to your off-road adventures.
Keep in mind, however, the weight of
your vehicle and the forces required to
move it create certain hazards. Self
recovery that is safe for you, bystanders
and the environment requires product
knowledge, planning and practice.
Be aware there are specific techniques
and hazards associated with recovery
winching. Begin by understanding ALL
Safety Information found in this winch
installation manual and then supplement
your knowledge by studying the supplied
glovebox-sized Q Series Winch Operator’s
Guide Manual and also by learning from
more experienced off-road enthusiasts.
The broad conditions where winch-based
self-recovery are required are discussed in
the supplied glovebox sized guidebook.
Keep the supplied booklet in the winch
installed vehicle glovebox after winch
installation as a handy reference.
Develop and rely on your own good
judgment at all times. If you have a
question specific to your purchase, our
customer service staff is standing by.
Call or toll free: (800) 745-6037 or visit
our
# 1 rated website at quadratec.com
Clocking Instructions
For some winch installations, it may be
necessary to rotate the gear housing to
make room for clutch handle operation.
To rotate the gear housing, remove all the
11 socket cap screws using a 4mm allen
key. Rotate the gear housing to the
desired location and reinstall the 11
fasteners. Note: There are 12 different
positions at 30° increments allowing a
full 360° rotation.
4mm HEX Key
Shown:
Clocked at
Zero Degrees
from Factory
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