Quadratec 92122.203 series Assembly And Installation Manual Download Page 4

Tie Bar

Be Sure to Keep 

Power Cables From

Coming into Contact with

Cable Assembly

Cable 
Assembly

The Trusted Source

®

4

Tapped holes to the rear tie bar.

Tighten using 
a 10mm wrench.

Tighten using a
P2 phillips head
screw driver.

Attach solenoid pack to the top mount brackets
using a flat washer, split lock washer and nut for
each of the four studs. 

Photo D

Photo E

Attach the solenoid pack with mount brackets to
tie bars using a phillips head screw with split lock
washer. 

Assembly and Installation

(Continued)

When the solenoid is mounted to the top of the tie bars, the winch
power cables MUST be PROPERLY placed to the OUTSIDE of the rear tie
bar as shown. Power cables MUST NOT come in contact with a rotating
winch cable assembly or power cable insulation MAY be compromised
and short circuit. Improper placement of power cables MAY result in
damage to the winch or the vehicle. 

Photo D. Note the relationship between
the solenoid pack an d the top mount
brackets. Place a flat washer, lock washer
and nut onto each stud and tighten with
a10mm wrench.

Photo E. Center the solenoid pack onto
the winch tie bars and fasten with two
phillips head machine screws with split
lock washers to attach the brackets.
There is a tapped hole on each of the
brackets. Tighten both screws using a P2
phillips head screwdriver.

Solenoid Installation (as Top Mount) 

QSERIES_92112_203X_INSTALL_Layout 1  9/25/12  11:23 AM  Page 4

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Summary of Contents for 92122.203 series

Page 1: ...3X REQUIRED TOOLS SAFETY GLASSES GLOVES TORQUE WRENCH 10 MM SOCKET 10 MM WRENCH 13 MM WRENCH 14 MM WRENCH 4 MM HEX ALLEN KEY 5 MM HEX ALLEN KEY P2 PHILLIPS HEAD SCREW DRIVER READ ALL SAFETY MESSAGES A...

Page 2: ...elf recovery winch Individual safety messages and sections of this manual may be preceded by the safety alert symbol in triangle and one of three signal words a hazardous situation which if not avoide...

Page 3: ...Attach the solenoid pack to the side mount solenoid bracket using a flat washer split lock washer and nut for each of the four studs Tighten using a 10mm wrench Photo A Photo B Tighten both 6mm x 1mm...

Page 4: ...nch power cables MUST be PROPERLY placed to the OUTSIDE of the rear tie bar as shown Power cables MUST NOT come in contact with a rotating winch cable assembly or power cable insulation MAY be comprom...

Page 5: ...ten brass bolt onto terminal using a 14mm wrench DO NOT OVER TIGHTEN Fire Electrical Spark Chemical Burn Hazards Connecting winch to battery and winch operation may cause electrical arcs Never install...

Page 6: ...nt plate with the included 10mm nuts and bolts qty 4 each There are machined pockets at each of the four inside winch base corners that fit a flange head whiz nut Place a nut into each pocket and cent...

Page 7: ...it create certain hazards Self recovery that is safe for you bystanders and the environment requires product knowledge planning and practice Be aware there are specific techniques and hazards associa...

Page 8: ...x 6 6 11 22 570mm x 168mm x 285mm 63 5 lbs 28 8 kgs 10 x 4 5 254mm x 114 3mm Q9000 Winch with Synthetic Winch Line Rated Line Pull Single Line Gear Reduction Ratio Motor Series Wound Drum Size Dyneem...

Page 9: ...ith switch pressed If voltage present replace motor Water has entered motor Drain and dry Run in short bursts without load until completely dry Motor runs too hot long period of operation Let winch co...

Page 10: ..._____________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____...

Page 11: ...in or attempted repair or service by anyone not authorized by Quadratec b normal wear tear cosmetic damage or damage from moisture or water immersion c Acts of God accidents misuse including overload...

Page 12: ...The Trusted Source...

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