background image

The Trusted Source

®

3

Assembly and Installation:

Solenoid Installation (as Side Mount)

Photo A. Carefully study the relation-
ship between the solenoid pack and the
side mount bracket. Run the four cables
and black thermal relay ground wire
through the bracket along with the four
mounting studs as shown. Place a flat
washer, lock washer and nut onto each
stud and tighten with a 10mm wrench.

Photo B. Fasten two socket cap screws
with split lock washer and flat washer
to attach the bracket to the winch base.
There are tapped holes on each side of
the motor mount. Do not tighten until
the third fastener is in place.

Attach the solenoid pack to the side mount
solenoid bracket using a flat washer, split
lock washer and nut for each 
of the four studs. Tighten 
using a 10mm wrench.

Photo A

Photo B

Tighten both 6mm x 1mm x 12 mm
screws using a 5mm hex key.

Photo C

Tighten the 6mm x 1mm x 12 mm

screw using a 5mm hex key.

Photo C. Fasten a machine screw with a
split lock washer followed by a flat
washer. Tighten all three solenoid
mount fasteners now.

Q-Series Winches feature two
mounting positions to suit your
individual application. The Above Side
Mount Installation features a Heavy
Duty Solenoid Bracket (Shown Right). 

Some bumpers with Grille Guards or
Tubular Hoops require the Q-Series
Winch to Be installed using the Top
Mount Solenoid Brackets. To install
Winch with Top Mount Bracket, please
refer to page 4 for Installation.  

QSERIES_92112_203X_INSTALL_Layout 1  9/25/12  11:23 AM  Page 3

09252012112527

Summary of Contents for 92122.203 series

Page 1: ...3X REQUIRED TOOLS SAFETY GLASSES GLOVES TORQUE WRENCH 10 MM SOCKET 10 MM WRENCH 13 MM WRENCH 14 MM WRENCH 4 MM HEX ALLEN KEY 5 MM HEX ALLEN KEY P2 PHILLIPS HEAD SCREW DRIVER READ ALL SAFETY MESSAGES A...

Page 2: ...elf recovery winch Individual safety messages and sections of this manual may be preceded by the safety alert symbol in triangle and one of three signal words a hazardous situation which if not avoide...

Page 3: ...Attach the solenoid pack to the side mount solenoid bracket using a flat washer split lock washer and nut for each of the four studs Tighten using a 10mm wrench Photo A Photo B Tighten both 6mm x 1mm...

Page 4: ...nch power cables MUST be PROPERLY placed to the OUTSIDE of the rear tie bar as shown Power cables MUST NOT come in contact with a rotating winch cable assembly or power cable insulation MAY be comprom...

Page 5: ...ten brass bolt onto terminal using a 14mm wrench DO NOT OVER TIGHTEN Fire Electrical Spark Chemical Burn Hazards Connecting winch to battery and winch operation may cause electrical arcs Never install...

Page 6: ...nt plate with the included 10mm nuts and bolts qty 4 each There are machined pockets at each of the four inside winch base corners that fit a flange head whiz nut Place a nut into each pocket and cent...

Page 7: ...it create certain hazards Self recovery that is safe for you bystanders and the environment requires product knowledge planning and practice Be aware there are specific techniques and hazards associa...

Page 8: ...x 6 6 11 22 570mm x 168mm x 285mm 63 5 lbs 28 8 kgs 10 x 4 5 254mm x 114 3mm Q9000 Winch with Synthetic Winch Line Rated Line Pull Single Line Gear Reduction Ratio Motor Series Wound Drum Size Dyneem...

Page 9: ...ith switch pressed If voltage present replace motor Water has entered motor Drain and dry Run in short bursts without load until completely dry Motor runs too hot long period of operation Let winch co...

Page 10: ..._____________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____...

Page 11: ...in or attempted repair or service by anyone not authorized by Quadratec b normal wear tear cosmetic damage or damage from moisture or water immersion c Acts of God accidents misuse including overload...

Page 12: ...The Trusted Source...

Reviews: