November 22, 2011
7063-173D
Page 3
VOYAGEUR Wood Insert
R
Congratulations ...............................................................2
Sample of Safety/Serial Number Label ...........................2
Warranty Policy ...............................................................4-5
Section 1: Listing and Code Approvals
A.
Appliance Certifi cations.....................................6
B.
Mobile Home Approved.....................................6
C.
Glass Specifi cations ..........................................6
D.
BTU & Effi ciency Specifi cations ........................6
User’s Guide
Section 2: Operating Instructions
A.
Your Wood Appliance .......................................7
B.
Fire Safety .........................................................8
C.
Overfi ring ...........................................................8
D.
Combustible/Non-combustible Material ............8
E.
Seasoned Wood................................................8
F.
Burning Process ................................................9
G. Automatic Combustion Control (ACC) ..............10
H.
Air Controls .......................................................10
I.
Burn Rates and Operating Effi ciency ................11
J.
Correct Baffl e & Blanket Placement ..................12
K.
Building a Fire ...................................................13
L.
Fuel Reloading Instructions...............................13
M. Wood Fuel & Storage ........................................14
N.
Blower Control Box Snap Disc Operations .......15
O. Blower Operating Instructions ...........................15
P.
Clear Space ......................................................16
Q. Frequently Asked Questions .............................16
R.
Opacity (Smoke) ...............................................16
S.
Quick Start Guide ..............................................17
Section 3: Maintenance and Service
A.
Disposal of Ashes .............................................18
B.
Chimney & Chimney Connector
Inspection/Cleaning...........................................18
C.
Appliance Inspection - Routine .........................18
D.
Cleaning of Plated Surfaces..............................18
E.
Glass Cleaning ..................................................19
F.
Firebrick Inspection & Replacement Instruction 19
G. Quick Reference Maintenance Guide ...............20
Section 4: Troubleshooting Guide
.....................
21
Section 5: Service Parts Replacement
A.
Glass Replacement ...........................................22
B.
Snap Disc Replacement....................................22
C.
Wiring Diagram .................................................22
D.
Blower Replacement .........................................23
E.
Door Handle Assembly .....................................24
F.
Baffl e & Ceramic Blanket Removal ...................25
G. Tube Channel Assembly Replacement .............24
Installer’s Guide
Section 6: Getting Started
A.
Design, Installation & Location
Considerations ..................................................26
B.
Draft ..................................................................26
C.
Negative Pressure.............................................27
D.
Locating Your Appliance and Chimney .............28
E.
Chimney Termination Requirements.................28
F.
2-10-3 Rule .......................................................29
G. Tools and Supplies Needed ..............................30
H.
Fire Safety .........................................................30
I.
Inspect Appliance and Components
and Pre-Burn Checklist .....................................30
Section 7: Dimensions and Clearances
A.
Appliance Dimensions.......................................31
B.
Clearances to Combustibles
(UL and ULC)
and Hearth Protection Requirements ................32-33
C.
Alternate Floor Protection Calculation...............34
Section 8: Chimney Systems
A.
Venting Systems ...............................................35
B.
Inspections ........................................................35
C.
Larger Chimneys ...............................................35
D.
Masonry Chimney .............................................35-36
E.
Metal Heat Circulating Chimney........................37
F.
Prefabricated Metal Chimney ............................37
G. Securing Chimney Components .......................38
H.
Altering the Fireplace ........................................38
I.
Factory-Built Solid Fuel Fireplaces ...................38
J.
Ovalizing Round Stainless Steel Liners ............39
K.
Chimney Height / Rise and Run ........................39
Section 9: Appliance Set-up
A.
Outside Air Installation ......................................40
B.
Optional Elbow Flue Adapter Installation ..........41
C.
Securing Stove Pipe/Liner to Flue Collar ..........41
D.
Leveling Legs ....................................................41
E.
Securing Appliance to Stove Pipe/Liner ............42
F.
Standard Surround & Trim Installation ..............42
G. Standard Surround & Cast Trim, .......................43
H.
All Cast Surround ..............................................44
I.
Blower Cord Installation - Left Side ...................44-46
Section 10: Moble Home Installation
.................
47
Section 11: Reference Materials
A.
Exploded Drawings ...........................................48-49
B.
Service Parts & Accessories .............................50-53
C.
Service Maintenance Log..................................54-5
D.
Contact Information ...........................................56
TABLE OF CONTENTS
Safety Alert Key:
•
DANGER!
Indicates a hazardous situation which, if not avoided will result in death or serious injury.
•
WARNING!
Indicates a hazardous situation which, if not avoided may result in death or serious injury.
•
CAUTION!
Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
•
NOTICE:
Indicates practices which may cause damage to the appliance or to property.
!
