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CAI-QMICR-01: QMicro Receptacle Connector Customer Assembly Instructions

 

Page 2 of 13 

 

SCOPE 

This document will describe the Assembly Instructions for the QPC QMicro Receptacle Connector for 
the Flange Mount and Jam Nut for all cable options. 

COMPONENTS 

 
 
 
 

INSERT 

2 or 4 Channel 

TERMINI & 

SPRINGS 

Qty 2 or 4

 

 
 
 
 
 

TERMINI  

RETAINER PLATE & 

SOCKET HEAD 

SCREW 

WAVE SPRING 

CONNECTOR CONFIGURATIONS 

 
 

 

 
 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 
 

 

 
 
 

FLANGE MOUNT OPTIONS 

JAM NUT OPTION 

 
 
 
 

FLANGE ADAPTER 

w/ BODY 

FLANGE RX 

ADAPTER w/ BODY 

JAM NUT APAPTER 

w/ BODY 

OPTIONAL 

ALL METAL 

DUST CAP 

BACK NUT ONLY ASSEMBLIES 

(900µm) 

BACK NUT  

SPACER 

BACKSHELL ASSEMBLIES (4.5mm – 7.5mm) 

   
 

 
 
 

BACKSHELL 

STRAIN RELIEF & 

 3 SET SCREWS 

CRIMP & CRIMP 

SUPPORT 

 

BEND LIMITER 

WASHER / 

 CABLE SEAL 

LOW PROFILE BACKSHELL ASSEMBLIES (4x2mm) or 4.5 – 7.5mm) 

LOW PROFILE 

BACK NUT 

STRAIN RELIEF  
3 SET SCREWS  

 
 
 

CRIMP & CRIMP 

SUPPORT  

(4.5mm – 7.5mm 

Cable Option) 

   

 

4-CHANNEL 

CRIMP SUPPORT  

(4x2mm Cable 

Option) 

BACKSHELL ASSEMBLIES 

(7.6mm – 9.5mm) 

BACKSHELL 

HEAT SHRINK 

 BEND LIMITER 

Summary of Contents for QMicro

Page 1: ...o Road Laguna Niguel CA 92677 Ph 949 361 8855 Page 1 of 13 QMicro Receptacle Connector Flange Mount and Jam Nut Customer Assembly Instructions DOCUMENT CAI QMICR 01 REVISION 6 REVISION DATE 9 23 2019...

Page 2: ...GURATIONS FLANGE MOUNT OPTIONS JAM NUT OPTION FLANGE ADAPTER w BODY FLANGE RX ADAPTER w BODY JAM NUT APAPTER w BODY OPTIONAL ALL METAL DUST CAP BACK NUT ONLY ASSEMBLIES 900 m BACK NUT SPACER BACKSHELL...

Page 3: ...m Hex PT 505 Screwdriver Number 1 Phillips 6 3 4 Overall Length PT 506 Dial Torque Measuring Wrench 3 8 Square Drive 0 to 150in lbs and 0 to 18NM Torque PT 536 Crow s Foot Wrench Adjustable 3 8 Square...

Page 4: ...ase of the Termini so that the 900 m Buffer Fiber Jacket stays in place POPULATE THE INSERT Insert the Fiber Optic Termini into the back of the Insert Cavities Place the Termini Retainer Plate between...

Page 5: ...m the front face of the body to indicate it is seated properly The seal should be visible around the insert as seen in the image below NOTE Orientation of the connectors is seen below Slide the Wave S...

Page 6: ...annel Crimp Support Slide the fiber jacket into the hole up to the front face of the support Repeat for each channel Wrap the Kevlar around the 4 Channel Crimp Support Install the Crimp over the 900 m...

Page 7: ...062 to remove any excess Kevlar that is sticking out from the Crimp Setup the Hydraulic Crimping tool PT 540 with the Die Set PT 541 The Crimp Die with Stop needs to be placed on the bottom facing ou...

Page 8: ...Plate into the Insert Torque the Socket Head Screw to the values in the above Torque Table using Torque Measuring Head Drive PT 590 and Bit Size 5 64 PT 599 Use a pair of Long Nose Pliers PT 532 to e...

Page 9: ...th the Dial Torque Measuring Wrench PT 506 to torque the Strain Relief to the values in the above Torque Table Use Cable to pull Crimp to bottom of Strain Relief Use the Hex Driver PT 501 to tighten t...

Page 10: ...e image on right 1 Bend Limiter 2 Backshell 3 Cable Seal 4 Washer 5 Strain Relief 6 Wave Spring STRIP CABLE Strip cable jacket approximately 3 76 mm from end and place Crimp Support over fiber and Kev...

Page 11: ...062 to remove any excess Kevlar that is sticking out from the Crimp Setup the Hydraulic Crimping tool PT 540 with the Die Set PT 541 The Crimp Die with Stop needs to be placed on the bottom facing ou...

Page 12: ...orque the Socket Head Screw to the values in the above Torque Table using Torque Measuring Head Drive PT 590 and Bit Size 5 64 PT 599 Use a pair of Long Nose Pliers PT 532 to ensure the termini are fu...

Page 13: ...ring Hex Drive PT 590 and Hex Bit 1 16 inch PT 599 to the values in the above Torque Table Perform a final visual check by looking through the holes of the Strain Relief to make sure that the fiber is...

Page 14: ...UG and RECEPTACLE with BACKSHELL PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE PROPERTY OF QPC FIBER OPTIC ANY REPORDUCTION IN PART OR AS A WHOLE...

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