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CAI-QMICR-01: QMicro Receptacle Connector Customer Assembly Instructions

 

Page 4 of 13 

 

BACK NUT ONLY ASSEMBLIES (900µm Cable Option) 

CABLE PREPARATION 

 

 

Slide the components onto the cable in this order. 

 

 

 

(See image on right): 

 

1.  Back Nut 
2.  Spacer 
3.  Wave Spring 

 

 

 

TERMINATE 

 

Strip approximately 1-inch (25mm) of buffer off the fiber. Be sure to include a spring on each of the 
fibers. For Termination and Polishing details, reference CAI-TERM-01. When Terminating, apply Epoxy 
EPO-TEK-353 inside the base of the Termini so that the 900µm Buffer Fiber Jacket stays in place.

 

 

POPULATE THE INSERT 

 

Insert the Fiber Optic Termini into the back of the Insert Cavities. Place the Termini Retainer Plate 
between the 900 µm fibers making sure that the springs are between the Fiber Optic Termini and 
Termini Retainer Plate. Apply a drop of Loctite 222 to the Socket Head Cap Screw and use Hex Tool 
PT-503 to screw the Termini Retainer Plate into the Insert. Torque the Socket Head Screw to the 
values in the above Torque Table using Torque-Measuring Head Drive PT-590 and Bit Size 5/64” 
PT-599. Use a pair of Long Nose Pliers PT- 532 to ensure the termini are fully seated against the ball 
lenses. 

 
 
 
 
 
 
 
 
 
 

 

 

Summary of Contents for QMicro

Page 1: ...o Road Laguna Niguel CA 92677 Ph 949 361 8855 Page 1 of 13 QMicro Receptacle Connector Flange Mount and Jam Nut Customer Assembly Instructions DOCUMENT CAI QMICR 01 REVISION 6 REVISION DATE 9 23 2019...

Page 2: ...GURATIONS FLANGE MOUNT OPTIONS JAM NUT OPTION FLANGE ADAPTER w BODY FLANGE RX ADAPTER w BODY JAM NUT APAPTER w BODY OPTIONAL ALL METAL DUST CAP BACK NUT ONLY ASSEMBLIES 900 m BACK NUT SPACER BACKSHELL...

Page 3: ...m Hex PT 505 Screwdriver Number 1 Phillips 6 3 4 Overall Length PT 506 Dial Torque Measuring Wrench 3 8 Square Drive 0 to 150in lbs and 0 to 18NM Torque PT 536 Crow s Foot Wrench Adjustable 3 8 Square...

Page 4: ...ase of the Termini so that the 900 m Buffer Fiber Jacket stays in place POPULATE THE INSERT Insert the Fiber Optic Termini into the back of the Insert Cavities Place the Termini Retainer Plate between...

Page 5: ...m the front face of the body to indicate it is seated properly The seal should be visible around the insert as seen in the image below NOTE Orientation of the connectors is seen below Slide the Wave S...

Page 6: ...annel Crimp Support Slide the fiber jacket into the hole up to the front face of the support Repeat for each channel Wrap the Kevlar around the 4 Channel Crimp Support Install the Crimp over the 900 m...

Page 7: ...062 to remove any excess Kevlar that is sticking out from the Crimp Setup the Hydraulic Crimping tool PT 540 with the Die Set PT 541 The Crimp Die with Stop needs to be placed on the bottom facing ou...

Page 8: ...Plate into the Insert Torque the Socket Head Screw to the values in the above Torque Table using Torque Measuring Head Drive PT 590 and Bit Size 5 64 PT 599 Use a pair of Long Nose Pliers PT 532 to e...

Page 9: ...th the Dial Torque Measuring Wrench PT 506 to torque the Strain Relief to the values in the above Torque Table Use Cable to pull Crimp to bottom of Strain Relief Use the Hex Driver PT 501 to tighten t...

Page 10: ...e image on right 1 Bend Limiter 2 Backshell 3 Cable Seal 4 Washer 5 Strain Relief 6 Wave Spring STRIP CABLE Strip cable jacket approximately 3 76 mm from end and place Crimp Support over fiber and Kev...

Page 11: ...062 to remove any excess Kevlar that is sticking out from the Crimp Setup the Hydraulic Crimping tool PT 540 with the Die Set PT 541 The Crimp Die with Stop needs to be placed on the bottom facing ou...

Page 12: ...orque the Socket Head Screw to the values in the above Torque Table using Torque Measuring Head Drive PT 590 and Bit Size 5 64 PT 599 Use a pair of Long Nose Pliers PT 532 to ensure the termini are fu...

Page 13: ...ring Hex Drive PT 590 and Hex Bit 1 16 inch PT 599 to the values in the above Torque Table Perform a final visual check by looking through the holes of the Strain Relief to make sure that the fiber is...

Page 14: ...UG and RECEPTACLE with BACKSHELL PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE PROPERTY OF QPC FIBER OPTIC ANY REPORDUCTION IN PART OR AS A WHOLE...

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