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P

OWER

G

EN

 R

EPORTS

 

AND

 C

HECKLISTS

3

 1.3 COMMISSION SEQUENCE

 Table 1-4 Commissioning Checklist

Step #

Step

Initials

1

Connect 12VDC Battery in PowerGen

• Connect ring terminal on black wire to the black terminal on the 

battery

2

Disconnect customer electrical load

3

Engine Helium Fill 

• Connect laptop to FPC via CAN bus cable, use TC1 temperature 

reading for Helium Fill)

• Use the “Target Charging Pressure” table in section 12.5 of the 

PowerGen Installation and Operation manual for reference or the 

label on the engine beam of the system near the helium fill port

Engine Temperature indicated by FPC:

°C

Engine Helium pressure after filling:

PSI/BAR

4

Gas type connected to PowerGen:   NG   LGP   Biogas

Gas static pressure (FPC/Data Tap/Gas Pressure):

mbar

5

Commissioning FPC firmware version (update to 

latest):

6

Commissioning QEC firmware version (updated to 

latest):

7

Gas Valve Tuning:

• 5650 Lambda High Reading (1.18):
• 5650 Lambda Low Reading (1.23):
• 600/1200/1800 Lambda High reading (1.2):

8

GHT VFD Speed Pot Setting as per PowerGen Installation and Operation 

manual:

Customer GHT Tube Length:

ft

VFD Speed Setting:

Summary of Contents for PowerGen 5650 Series

Page 1: ...7045 102124 000 June 1 2021 Installation Commissioning Checklist FOR A QUALIFIED INSTALLER...

Page 2: ...this publication may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording scanning or using any information storage and retrieval system...

Page 3: ...10 PSI LPG Biogas consult with Qnergy Engineering Dept 5 Earth Ground Connection to front of PowerGen enclosure Customer Signature Date DD MM YYYY Table 1 2 Safety Checks and Basic Information Safety...

Page 4: ...l Information General Information Customer Name Customer Engineer Name s Appliance Site Country City and Place Site Name GPS Location Commissioning Date PowerGen Serial Number OptConnect Modem SN Powe...

Page 5: ...tion and Operation manual for reference or the label on the engine beam of the system near the helium fill port Engine Temperature indicated by FPC C Engine Helium pressure after filling PSI BAR 4 Gas...

Page 6: ...ter verifying customer loads Measure voltage and current output from PowerGen Verify load does not exceed generated power 11 Side panels installed and front access door closed 12 Verify no active warn...

Page 7: ...LISTS 5 Table 1 5 FPC Expansion Board Discrete Input Configuration Input Default Configured to Initials 1 2 3 4 5 6 Table 1 6 FPC Expansion Board Relay Output Configuration Input Default Configured to...

Page 8: ...eck the internal coolant loop for signs of leaks Hoses fittings joints 4 Inspect the burner seal flexible for evidence of degradation such as cracking discoloration or powder on its external surfaces...

Page 9: ...ns at the exhaust outlet port Tune if necessary per the gas valve tuning procedure 13 Lambda calibrated values Lambda High Lambda Low 14 Record activity performed in the SmartView Action log file 15 M...

Page 10: ...POWERGEN REPORTS AND CHECKLISTS 8...

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