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P

OWER

G

EN

 R

EPORTS

 

AND

 C

HECKLISTS

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 1.4 POWERGEN ANNUAL INSPECTION CHECKLIST

Annual Inspection Start Time: ____________AM PM End Time: ____________AM PM

 Table 1-7 General Information

General Informaiton

Customer Name

Site Name

Annual Inspection Date

PowerGen Serial Number

Technician Name/Distributor Name

 Table 1-8 Annual Inspection Checklist

#

PowerGen Annual Inspection Checklist

Initials

1

Inspect the flue, fuel piping, and electrical connections for signs of 

damage, blockage, or deterioration

2

Inspect the cabinet filter. If filter is dirty and/or damaged clean or replace 

the filter

3

Check the internal coolant loop for signs of leaks (Hoses, fittings, joints) 

4

Inspect the burner seal (flexible) for evidence of degradation (such as, 

cracking, discoloration, or powder) on its external surfaces

5

Use gas detection meter or snoop (liquid soap and water) and check for 

gas leaks on all gas line connections. If a leak is found correct issue prior 

to restarting the PowerGen

6

Coolant level within 2” from over flow tank cap:   Yes 

 No, note level top-off:

7

Inspect the PowerGen HRU (Heat Reduction Unit) clean radiator with 

nylon bristle brush and/or cleaning fluids

8

Update FPC firmware to latest released version (record 

version type):

FPC v.

9

Update QEC firmware to latest released version 

(record version type):

QEC v.

10

Update FEB firmware to latest released version 

(record version type):

FEB v.

Summary of Contents for PowerGen 5650 Series

Page 1: ...7045 102124 000 June 1 2021 Installation Commissioning Checklist FOR A QUALIFIED INSTALLER...

Page 2: ...this publication may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording scanning or using any information storage and retrieval system...

Page 3: ...10 PSI LPG Biogas consult with Qnergy Engineering Dept 5 Earth Ground Connection to front of PowerGen enclosure Customer Signature Date DD MM YYYY Table 1 2 Safety Checks and Basic Information Safety...

Page 4: ...l Information General Information Customer Name Customer Engineer Name s Appliance Site Country City and Place Site Name GPS Location Commissioning Date PowerGen Serial Number OptConnect Modem SN Powe...

Page 5: ...tion and Operation manual for reference or the label on the engine beam of the system near the helium fill port Engine Temperature indicated by FPC C Engine Helium pressure after filling PSI BAR 4 Gas...

Page 6: ...ter verifying customer loads Measure voltage and current output from PowerGen Verify load does not exceed generated power 11 Side panels installed and front access door closed 12 Verify no active warn...

Page 7: ...LISTS 5 Table 1 5 FPC Expansion Board Discrete Input Configuration Input Default Configured to Initials 1 2 3 4 5 6 Table 1 6 FPC Expansion Board Relay Output Configuration Input Default Configured to...

Page 8: ...eck the internal coolant loop for signs of leaks Hoses fittings joints 4 Inspect the burner seal flexible for evidence of degradation such as cracking discoloration or powder on its external surfaces...

Page 9: ...ns at the exhaust outlet port Tune if necessary per the gas valve tuning procedure 13 Lambda calibrated values Lambda High Lambda Low 14 Record activity performed in the SmartView Action log file 15 M...

Page 10: ...POWERGEN REPORTS AND CHECKLISTS 8...

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