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User Manual

PRORUNNER Mk5

Version1.2 / 26-06-2014

Summary of Contents for PRORUNNER Mk5

Page 1: ...User Manual PRORUNNER Mk5 Version1 2 26 06 2014...

Page 2: ...ail info Qimarox com Internet www Qimarox com Copyright Qimarox B V All rights reserved No part of this publication may be reproduced stored in a computer database or published in any form or in any w...

Page 3: ...ons 19 3 3 1 General 19 3 3 2 Set up 20 3 3 3 Start the machine 20 3 3 4 During machine operation 20 3 3 5 Maintenance and repair 20 3 4 Safety equipment 20 3 5 Safety symbols on the machine 22 3 6 Po...

Page 4: ...ion 52 6 5 2 Installing a pre assembled machine 53 6 5 3 Installing a machine delivered in parts 54 6 5 4 Installing a machine from top to bottom 55 6 5 5 Installing a machine from bottom to top 56 6...

Page 5: ...llerDrive conveyor 86 8 2 1 Daily maintenance 86 8 2 2 Weekly maintenance 86 8 2 3 Monthly maintenance 87 8 2 4 6 monthly maintenance 87 8 2 5 2 yearly maintenance 87 8 3 Cleaning 88 8 4 Check the dri...

Page 6: ...s after putting into operation 104 12 2 2 Daily maintenance 104 12 2 3 Weekly maintenance 104 12 2 4 Monthly maintenance 105 12 2 5 6 monthly maintenance 105 12 2 6 2 yearly maintenance 105 12 3 Clean...

Page 7: ...materials 144 15 8 Trolley 146 15 8 1 Trolley parts list and mounting materials 147 16 Exploded views of product conveyors 16 1 Introduction 149 16 2 RollerDrive infeed 150 16 2 1 RollerDrive infeed p...

Page 8: ...llerDrive with DriveControl IP54 175 17 2 Signalling Column K 176 17 2 1 Type KS 177 17 2 2 Type KB 179 17 3 Infeed conveyors IX 181 17 3 1 Type IV 181 17 3 2 Type IB 183 17 3 3 Type IP 184 17 3 4 Typ...

Page 9: ...Users The machine may be supplied pre assembled if so some chapters in this manual will not be applicable To integrate the machine within a conveyor system Qimarox advises you to refer to documentati...

Page 10: ...supply conveyor is not part of the machine discharge conveyor The conveyor that discharges products from the machine The discharge conveyor is not part of the machine assemble Assembly of the machine...

Page 11: ...The part that makes sure that the product carrier remains horizontal The direction of view is from the front towards the machine Refer to the descrip tion in section 4 2 3 and the exploded views in ch...

Page 12: ...About this manual 12 UM PRORUNNER_Mk5 1 2 EN US...

Page 13: ...n outfeed conveyors KB Column bi directional IV Fixed infeed conveyor IB Bi directional in and outfeed conveyor IP Pneumatic moveable infeed conveyor IM 3 Phase motor moveable infeed conveyor IS Servo...

Page 14: ...tandard fixed in outfeed conveyors KS 17 2 1 B Column bi directional KB 17 2 2 C Infeed type 000 None not supplied G00 Gravity side infeed IV 17 3 1 G02 Gravity front infeed IV 17 3 1 G03 Gravity pneu...

Page 15: ...2 Rollers shuttle pneumatic UP 17 4 3 M03 Rollers shuttle servo drive US 17 4 5 M04 Belt conveyor UV 17 4 1 M05 Belt conveyor pneumatic folding belt UP 17 4 3 M06 Belt conveyor shuttle pneumatic UP 17...

Page 16: ...om Side 0 50 20 FOR APPROVAL Collision check Product data Date Name Serial nr Drawn Check Product elevator PRORUNNER mk5 rev American projection Scale 00 RSt 170 85 140 H A E F C G 8 6 4 5 1 2 7 3 App...

Page 17: ...ARRANTY OF NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE CUSTOMER S RIGHT TO RECOVER DAMAGES CAUSED BY FAULT OR NEGLIGENCE ON THE PART OF QIMAROX SHALL BE LIMITED TO THE AMOUNT...

Page 18: ...ild this machine in this form unless Qimarox B V has explicitly given permission for this For further information about patents refer to mk5patents Qimarox com 2 7 Trademarks The following terms are t...

Page 19: ...ermission to carry out these tasks must be obtained from Qimarox Qimarox determines if the person is qualified for carrying out the given task The machine should only be operated by qualified personne...

Page 20: ...operates 3 3 5 Maintenance and repair Turn the power off the machine using the main power supply switch before starting any maintenance or repair tasks Secure the main power supply switch in the off...

Page 21: ...red with interlock door switches These switches must be included in the emergency stop and safety circuit Refer to section 5 3 for information about how to set up the fenced area In case of non compli...

Page 22: ...Safety 22 UM PRORUNNER_Mk5 1 2 EN US 3 5 Safety symbols on the machine Terminal 12 Nm...

Page 23: ...rior of the machine can be accessed through the large openings in the frame at the front side Protection is required for the supply discharge infeed and outfeed conveyors All other sides of the machin...

Page 24: ...le manner 3 8 Sound level The sound level of the PRORUNNER Mk5 is 80 9 dB A To measure and calculate the sound level refer to the standards ISO 3740 and ISO 3744 If necessary you can ask Qimarox for a...

Page 25: ...ransport of products This vertical transport unit or product lift consists of a lift column one or more product carriers and depending on the purchased configuration a dosing belt output belt and shie...

Page 26: ...st of Mechanical construction Mechanical construction and electric sensors Mechanical construction electric sensors and cabling to the terminal module Mechanical construction electric sensors to the t...

Page 27: ...frequency controller is required refer to the machine layout drawing If a frequency controller is used EMC directives must be observed and the device should be installed according to the manufacturer...

Page 28: ...The dimensions of the product carriers The dimensions of the products The speed of the conveyors B3 Start time frame sensor B8 Sensor for checking presence of product on the outfeed B9 Sensor for chec...

Page 29: ...s the product when it is far enough onto the infeed conveyor The infeed conveyor must also be stopped The transporter empty photocell monitors run time The run time function checks to make sure a prod...

Page 30: ...d with 2 driven conveyors Product infeed with 1 driven and 1 gravity conveyor DANGER When the machine has 1 product carrier the lift has a failure when There is a product on the outfeed conveyor AND T...

Page 31: ...g up and putting down the product because the product is abruptly brought to speed If required the infeed and outfeed conveyors can be positioned on a slight incline for picking up and putting down th...

Page 32: ...machine Front side A Shaft B Trolley C Wheels of the trolley D Frame Between the product carrier and the guide there is the trolley B with wheels C on both sides of the frame D The trolley keeps the p...

Page 33: ...ensors B8 and B9 the machine drive must stop immediately The drive may only start up again when these positions have been reported empty for a certain period Sensor B8 sets a flag when there is a prod...

Page 34: ...give the specifications for the installation 4 3 1 Product transport specifications Refer to the machine layout drawing for the product specifications that are applicable to your machine configuration...

Page 35: ...ct and the product carrier The center of gravity of the product carrier must be on the centerline of the leveler The center of gravity of the product must be about the vertical surface through the car...

Page 36: ...k5 1 2 EN US 4 3 4 Extra support of the machine The machine has to be supported with brackets A to the first floor or to other contruction if the heigth of the machine exceeds 4 meters These brackets...

Page 37: ...always be carried out by Qimarox or after permission from Qimarox 4 3 7 Electrical specifications See the type plate Refer to section 2 1 and the electrical circuit diagrams in chapter 17 Specificati...

Page 38: ...Description 38 UM PRORUNNER_Mk5 1 2 EN US...

Page 39: ...nts of attention 5 2 Infeed and outfeed This chapter gives a short description of some options 5 2 1 Gravity conveyors When making use of the gravity conveyor as infeed an end stop must be used for th...

Page 40: ...2 2 Driven roller conveyor Make sure that the product carriers cannot touch anything during pickup and placement as well as while they make their circular movement in the machine A minimum distance of...

Page 41: ...UM PRORUNNER_Mk5 1 2 EN US 41 Application information On 400 V with motor reductor On 24 V with drum motor On 24 V with drum motor Moveable roller conveyor to front side electric...

Page 42: ...Application information 42 UM PRORUNNER_Mk5 1 2 EN US Moveable roller conveyor to front side pneumatic Moveable roller conveyor to side electric...

Page 43: ...y make their circular movement in the machine A minimum distance of 5 mm is required between the moving and fixed parts See the layout drawing for the pitch and the position of the fingers The drawing...

Page 44: ...ust be designed in accordance with EN ISO 1088 1996 If the fenced area is fitted with a door it must have a safety switch to shut down the system when opened Refer to 5 4 2 The maximum dimensions of t...

Page 45: ...or it must be guarded with a safety switch blocking device When opening the door this switch activates the emergency stop and safety circuit switching off the main power and the control current to the...

Page 46: ...starting pulse from the product release sensor B1 The time that the product needs to run in after the starting pulse is to be determined by experience Make sure that this position is free from produc...

Page 47: ...Immediately report damage or missing parts to Qimarox 6 2 Delivery The machine can be delivered pre assembled or in parts A pre assembled machine will be delivered in a horizontal position For a machi...

Page 48: ...Installation 48 UM PRORUNNER_Mk5 1 2 EN US A Machine pre assembled B Machine in two parts C Machine in three or more parts C B A...

Page 49: ...hieved The packaging also indicates the minimum length of the forks 6 3 1 General preparation 1 Calculate the total weight before moving the machine The weight of the machine is given on the type plat...

Page 50: ...he cardboard transport protection B 2 Make sure that the centre of gravity is in the centre between the forks With a machine without attachments the centre of gravity is about one half of the machine...

Page 51: ...the exact weight of the machine 2 Use a suitable hoisting system A that complies with local regulations 3 Install a yoke D onto the upper beam B 4 Attach a suitable hoisting belt or hoisting chain to...

Page 52: ...city 1 5 x the weight of the machine or a fork lift truck combined with a hoist with a minimum capacity of 2 x the weight of the machine at a lifting height of 4 metres Refer to section 6 3 3 and sect...

Page 53: ...the hoisting chain or the yoke 5 Remove the transport supports A 6 Remove the shaft A 7 Check the tension of the chain Refer to section 7 7 Tip The procedure below shows the set up of an assembled ma...

Page 54: ...in parts 1 Set up the basis Refer to section 6 5 2 2 Install the parts Use the delivered coupling pieces A B C D For the use of hoisting equipment refer to section 6 3 3 and 6 3 4 3 The machine can be...

Page 55: ...5 4 Installing a machine from top to bottom 1 Hoist up top section 2 Mount next section below top section 3 Hoist up and mount next section 4 Repeat step 3 until bottom section has been mounted 5 Mou...

Page 56: ...from bottom to top 1 Place bottom section 2 Place next sections on top until top section has been placed DANGER Fix the bottom section to the floor if the machine is installed in the final position S...

Page 57: ...e conveyor is to be installed outside the slotted holes already provided 3 Attach the conveyor to the frame A at the corresponding slotted holes DANGER Do not drill any extra cable holes in the shaded...

Page 58: ...Installation 58 UM PRORUNNER_Mk5 1 2 EN US...

Page 59: ...fer to section 3 2 Switch the machine off using the main power supply switch before starting any maintenance or repair activities Secure the main power supply switch with a padlock Do not use any corr...

Page 60: ...re present and have been cor rectly placed Place the mounting materials or correct the way in which they have been fastened Entire machine Check for visible dirt Clean the machine Refer to section 7 3...

Page 61: ...s Check for running sounds Replace the motor reductor Refer to section 7 8 12 Chain Tighten the chain Refer to sec tion 7 7 Replace the chain if the training device is at the end of the set ting range...

Page 62: ...ened tightly and look for vis ible damage Replace the adjusting ring Refer to section 7 8 2 Locking rings of the trolleys Check the locking for presence and for being fixed well Replace the locking ri...

Page 63: ...l Ray No Tox HD Grease 62270 62280 or equivalent 7 5 Check the slack on the sprocket wheels and slide bearings 1 Replace the slide bearings of the tensioning wheel when the diameter is 51 mm or more T...

Page 64: ...wheel and jerky product carrier movement Too high chain tension causes extra wear and may damage the bearings of the motor reductor 7 7 1 How to measure the elongation on the chain 1 Measure the stre...

Page 65: ...e guard A 2 Loosen the four bolts at the side of the tension block 3 Turn the tensioning bolt A to tighten or to slacken the chain Turn clockwise to tighten with a torque of 12 Nm Turn counterclockwis...

Page 66: ...ley Uninstall the trolley part 1 1 Before switching off the machine move the product carrier A to the lowest sprocket wheel B Uninstall the trolley part 2 1 Remove the guard A 2 Remove the bars B to m...

Page 67: ...2 EN US 67 Maintenance vertical conveyor 3 Remove the product carrier A 4 Remove the clamping ring B and the spacer C 5 Remove the leveler A with the 4 wheels from the machine A B C WARNING Pay atten...

Page 68: ...l must not tilt or turn with respect to the frame DANGER If the drive does not have a brake the drive sprocket wheel must be clamped onto the frame If the drive sprocket wheel can turn this may cause...

Page 69: ...RORUNNER_Mk5 1 2 EN US 69 Maintenance vertical conveyor Uninstall the trolley part 5 1 Remove the guard A 2 Remove the curve plate A 3 Remove the closing links A B C at both sides of the trolley A A A...

Page 70: ...to section 7 8 2 Install the trolley 1 Place the trolley into the machine 2 Install the closing links 3 Install the curve plate 4 Remove the auxiliary tool 5 Install the guards 6 Install the guide an...

Page 71: ...e wheel C Replace the wheel 1 Place a new wheel C 2 Place the ring B Pay attention to the maximum diameter of the ring 3 Place a new locking ring A Always use a Starlock locking ring 4 Install the tro...

Page 72: ...2 Before switching on the machine move the product carrier to the upper sprocket wheel 7 8 4 Replace the slide bearings of the leveler Replace slide bearing front side 1 Open the machine Refer to sec...

Page 73: ...side Install the guide 1 Install the new bearing on the rear side Pay attention to the maximum diameter of the ring 2 Install the guide on the rear side 3 Place the new bearing on the front side 4 Pla...

Page 74: ...leveler B 4 Replace the bolt and tighten the bolt with a torque of 30 Nm 5 Place and tighten a lock nut C at the bolt 6 Re lubricate the running surfaces of the wheels with Bel Ray No Tox HD Grease 6...

Page 75: ...he side covers 7 8 7 Replace the curve plate upper side Uninstall the curve plate 1 Remove the side covers A 2 Remove the curve plate A Install the curve plate Tip Illustrations for installing see the...

Page 76: ...2 DANGER The product carrier must not contain any products If the drive does not have a brake the drive sprocket wheel must be clamped onto the frame If the drive sprocket wheel can turn this may caus...

Page 77: ...been attached to the catch C by the locking plates 3 Remove the locking plates F 4 Remove the two parts of chain G Install a chain section 1 Install a new chain section into the trolley 2 Make sure th...

Page 78: ...rts 1 5 2 Remove the chain section Refer to section 7 8 8 and follow parts 1 and 2 Uninstall the sprocket wheel part 2 1 Remove the adjusting ring A 2 Remove the ring B 3 Remove the sprocket wheel C U...

Page 79: ...e chain Refer to section 7 8 8 6 Install the guard Refer to section 7 8 1 7 8 10 Replace the sprocket wheel drive wheel Uninstall the sprocket wheel part 1 1 Before switching off the machine make sure...

Page 80: ...of the chain 3 Fix the clamping bush in the indicated sequence 4 Fix the clamping bush Use the following torques shaft diameter 40 mm 17 Nm shaft diameter 65 mm 41 Nm shaft diameter 95 mm 83 Nm 5 Inst...

Page 81: ...rive 2 Place the clamping bush 3 Place the bolts and tighten them 4 Connect the cables 5 Place the cover at the backside DANGER Before replacing the drive the drive sprocket wheel must be clamped onto...

Page 82: ...ace the motor reductor Uninstall the motor reductor 1 Remove the motor reductor A from the reactor bar B 2 Remove the motor reductor C from the axle Uninstall the main shaft 1 Remove the main shaft A...

Page 83: ...tall the bearings 1 Remove the bearings A and plate washers B Install the motor reductor 1 Install the bearings and plate washers 2 Install the main shaft 3 Install the motor reductor A B Tip Illustra...

Page 84: ...Maintenance vertical conveyor 84 UM PRORUNNER_Mk5 1 2 EN US...

Page 85: ...Refer to section 3 2 Switch the machine off using the main power supply switch before starting any maintenance or repair activities Secure the main power supply switch with a padlock Do not use any c...

Page 86: ...r visible damage to the surface and sides Replace damaged rollers Refer to section 8 7 Clean Refer to section 8 3 Make sure the rollers run freely and smoothly Replace the roller Refer to sec tion 8 7...

Page 87: ...for loose parts Fasten loose parts Clean Refer to section 8 3 Cabling Make sure that all cables are securely fastened Connect the cables again if necessary Item Task Action when required by the check...

Page 88: ...nsion will slip and may not convey the product properly Slipping belts must be replaced 8 7 Replace parts Some machine parts are subject to wear See the type plate and the exploded view for the specif...

Page 89: ...to section 3 2 Switch the machine off using the main power supply switch before starting any maintenance or repair activities Secure the main power supply switch with a padlock Do not use any corrosiv...

Page 90: ...ck for visible damage to the surface and sides Replace the conveyor belt Refer to section 9 7 Clean Refer to section 9 3 Driving drum Check for damage of the run ning surface and bearings Replace the...

Page 91: ...eflector if necessary Refer to section 9 7 Check for loose parts Fasten loose parts Clean Refer to section 9 3 Cabling Make sure that all cables are securely fastened Connect the cables again if neces...

Page 92: ...e machine into operation A belt with insufficient tension will slip and may not convey the product properly 9 6 1 How to tighten loosen the belt 1 Be sure the new belts have the correct length to obta...

Page 93: ...aintenance belt conveyor WARNING Replace parts only with parts supplied or recommended by Qimarox If parts are not replaced with supplied or recommended Qimarox parts the machine warrantee becomes nul...

Page 94: ...Maintenance belt conveyor 94 UM PRORUNNER_Mk5 1 2 EN US...

Page 95: ...hine Refer to section 3 2 Switch the machine off using the main power supply switch before starting any maintenance or repair activities Secure the main power supply switch with a padlock Do not use a...

Page 96: ...tem Task Action when required by the check Rollers Check for visible damage to the surface and sides Replace damaged rollers Refer to section 10 5 Clean Refer to section 10 3 Check for running sounds...

Page 97: ...ploded view for the specifications of the machine parts DANGER Do not use any corrosive and inflammable solvents or cleaning agents on the machine that contain TRI PER TETRA or FCHC Read the instructi...

Page 98: ...Maintenance gravity roller conveyor 98 UM PRORUNNER_Mk5 1 2 EN US...

Page 99: ...ine Refer to section 3 2 Switch the machine off using the main power supply switch before starting any maintenance or repair activities Secure the main power supply switch with a padlock Do not use an...

Page 100: ...ible damage of the running surface and bearings Replace the wheels Refer to section 11 5 Clean Refer to section 11 3 Check for running sounds Replace the wheels that are making running sounds Refer to...

Page 101: ...2 EN US 101 Maintenance gravity wheel conveyor 11 2 4 6 monthly maintenance i Item Task Action when required by the check All bolt connections Check all bolt connections Tighten bolts using the corre...

Page 102: ...r the specifications of the machine parts DANGER Do not use any corrosive and inflammable solvents or cleaning agents on the machine that contain TRI PER TETRA or FCHC Read the instructions on the pac...

Page 103: ...ine Refer to section 3 2 Switch the machine off using the main power supply switch before starting any maintenance or repair activities Secure the main power supply switch with a padlock Do not use an...

Page 104: ...Refer to section 12 3 Item Task Action when required by the check Drive belt Check for visible damage to the surface and sides Replace the belt Refer to sec tion 12 10 Clean Refer to section 12 3 Driv...

Page 105: ...0 Tension wheel bearings Check for slack Refer to sec tion 12 5 Replace the wheel Refer to section 12 10 Photocells Check for visible damage Replace the photocell and the reflector if necessary Refer...

Page 106: ...sion wheel bearings 1 Replace the tension wheel bearings when the bearings produce abnormal noise or vibration 12 7 Check the slack on the bearings of the return and pressure rollers 1 Replace the ret...

Page 107: ...nd may not convey the product properly 12 9 1 How to tighten loosen the belt 1 Be sure the new belts have the correct length to obtain a correct wheel tension 12 10 Replace parts Some machine parts ar...

Page 108: ...Maintenance driven roller conveyor 108 UM PRORUNNER_Mk5 1 2 EN US...

Page 109: ...g sound Mechanical or electrical failure An authorised qualified person should disconnect the motor Refer to section 7 4 1 No full power Check the power cable for a break or short circuit Poor contact...

Page 110: ...The motor runs with 2 phases e g because of a faulty connec tion broken cable or a defective winding Check the connections and the cable Dismount the motor for repair Refer to section 7 8 11 The fuses...

Page 111: ...ual vibrations and swinging move ments Drive system clogged by dirt Check the movement of the chain or drive belt and remove dirt or deposit Shorten the cleaning interval Chains or drive belts are not...

Page 112: ...remedy the cause Then reset the motor protection Defective power controller Investigate and remedy the cause Replace the power con troller The motor starts with difficulty Electrical faults such as T...

Page 113: ...ockage Clean the machine If possible shorten the inspection mainte nance cleaning intervals Check the chains drive belts rollers guides and the like for damage or incorrect adjust ment The motor does...

Page 114: ...ular transport of the chain The tension of the chain or the drive belt is too low Tension the chain or the drive belt Refer to section 7 7 Damaged chain Replace the chain Refer to section 7 4 1 Damage...

Page 115: ...l or electrical failure An authorised qualified person should disconnect the motor Refer to section 7 4 1 No full power Check the power cable for a break or short circuit Poor contact Check the termin...

Page 116: ...uit Wrong fuse too low value Adjust the fuse to the nominal motor current Motor protection poorly set Adjust the motor protection to the nominal motor current Short circuit in the winding or with resp...

Page 117: ...el is making noise Bearing is damaged Replace wheel Problem Possible cause Solution Roller is not running Bearing is damaged Replace roller Roller is making noise Bearing is damaged Replace roller Rol...

Page 118: ...nected Chopper resistance overheated DriveControl does not function or functions incorrectly No power supply Check whether the output volt age of the power supply is within the specified voltage range...

Page 119: ...the machine Name PRORUNNER mk5 Function Vertical transport Model Type mk5 Method of construction according to layout drawing Date of construction Serial number complies with all applicable provisions...

Page 120: ...CE declaration of conformity 120 UM PRORUNNER_Mk5 1 2 EN US...

Page 121: ...k5 1 2 EN US 121 Exploded views of frame parts 15 Exploded views of frame parts 15 1 Introduction The following pages show the exploded views the parts lists and the mounting materials of the individu...

Page 122: ...ion M8 2x M8 4x M8x25 2x M8x16 4x M8 4x M8 4x M8 4x M8x30 2x M8 2x M12 8x M12x45 4x M12x40 8x M6 6x M6 6x M6x25 6x M10x20 8x M10 8x 6 4x12 8x A B B C C C D E F G H I K J K K L M N N O O M8 2x M8x16 2x...

Page 123: ...te R77 3 mm F 1 1000188 Filling plate R57 G 1 1000189 Filling plate R67 H 1 1000111 Sprocket 1 Z 76 clamping bush hole D 60 mm 1 1000112 Sprocket 1 Z 76 clamping bush hole D 65 mm 1 1001012 Sprocket 1...

Page 124: ...onal stud bolt M6 x 25 2 1001175 Hexagonal stud bolt M8 x 20 8 1000193 Hexagonal stud bolt M10 x 20 2 1000198 Hexagonal stud bolt M8 x 25 6 1000209 Hexagonal stud bolt M8 x 16 2 1000974 Hexagonal stud...

Page 125: ...PRORUNNER_Mk5 1 2 EN US 125 Exploded views of frame parts 15 3 Motor reductor section option G E B A F I H C D D1 M16x70 4x M16 4x M16 4x M12x35 6x M12 6x M12x35 6x M12 6x M24x160 1x M24 1x M24 1x M10...

Page 126: ...1 2 1001008 Filling plate bearing block Prmk5 PASE 60N E 2 1001299 Drive spindle PRmk5 KA87 F 2 1001014 Key steel 18 x 11 x 125 mm G 3 1001011 Reductor KA87 TAM90 I 147 32 H 3 1001012 Sprocket 1 90 EL...

Page 127: ...10x70 8x M10 8x M10 8x M10x25 8x M20x200 M20 1x M6 6x M6 6x M6x25 6x M10 8x A B D H G H G I P1 P2 Q Q Q Q R1 R2 S S S S T T M10 8x M12x120 1 M12 1x M12x25 4x M12 4x M12 4x M16 4x M16x100 4x M10 1x M10...

Page 128: ...rew M12 x 12 0 mm D 1 1000157 Lug E 1 1000078 Guide plate centre z 76 F 1 1000185 Guide plate spacer sleeve G 1 1000122 Plastic ring 50 x 61 x 1 mm H 1 1000165 Adjusting ring 50 mm I 1 1000863 Sprocke...

Page 129: ...exagonal stud bolt M12 x 25 4 1000173 Spring washer M12 5 1000150 Washer M12 2 1000209 Hexagonal stud bolt M8 x 16 6 1000198 Hexagonal stud bolt M8 x 25 4 1000398 Spring washer M8 12 1000149 Washer M8...

Page 130: ...section 2 2 6 4x12 10x A J K J J N N N O M8 4x M8 4x M8x25 4x K M8 4x M8x16 4x M10 8x M6x16 8x M10 8x M10x25 8x M10x20 4x M10 4x M10x25 8x M10 8x M10x30 4x M10 4x M10 4x M10 4x M8 4x M8x20 2x M8 2x M...

Page 131: ...0214 Trolley 3 1000820 Trolley HD O 1 1000094 Baffle plate bottom Z 76 U 1 1000736 Cable guide side 1 1000752 Cable guide side 1 1000756 Cable guide side V 1 1000088 Cable guide centre 1 1000089 Cable...

Page 132: ...Hexagonal stud bolt M12 x 25 10 1000398 Spring washer M12 12 1000149 Washer M12 6 1000050 Hexagonal stud bolt M8 x 16 4 1000193 Hexagonal stud bolt M8 x 25 16 1000194 Spring washer M8 4 1000195 Washer...

Page 133: ...parts 15 5 Centre section M10x25 8x M10 8x M10 4x M10x20 4x M10 8x M10 8x M6x16 8x F2 F1 M10 4x M10 4x M10 4x M10x30 4x F4 M10x25 8x M10 8x B 6 4x12 8x G M6x12 4x M6 4x D M8 4x M8x20 2x E C M6 6x M6 6...

Page 134: ...2 Shield clamping bracket 0 8 mm 6 1000113 Shield clamping bracket 1 5 mm D 1 1000801 Cable guide side L 1050 mm 1 1000806 Cable guide side L 1750 mm 1 1000812 Cable guide side L 1350 mm E 1 1000090 C...

Page 135: ...000148 Washer M6 10 1000174 Spring washer M6 8 1000177 Countersunk hexagonal socket bolt M6 x 16 24 1000172 Spring washer M10 12 1000125 Nut M10 20 1000147 Washer M10 4 1000193 Hexagonal stud bolt M10...

Page 136: ...UNNER_Mk5 1 2 EN US 15 6 Assembly sections F F E F P P O N O N O L L L L M L O P P P P M6x16 8x M6x16 4x M6 4x H I M6 4x M6x16 4x M6x16 4x M6 4x M6x16 8x M6x16 8x M12 1x M12x65 1x M12x25 1x M12 1x M12...

Page 137: ...223 Clamp adjusting ring 35 mm J 1000713 Fork St 75 8x L 473 mm 1000714 Fork St 75 8x L 473 mm 1000715 Fork HD St 75 6x L 523 mm 1000716 Fork HD St 75 6x L 473 mm 1000751 Fork HD St 75 8x L 673 mm 100...

Page 138: ...ver PRmk5 rear 5 mm 781 x H 521 plastic Red MJ21 L 1000010 Cover PRmk5 rear 5 mm 781 x H 871 plastic Red MJ21 L 1000011 Cover PRmk5 rear 5 mm 781 x H 958 plastic Red MJ21 L 1000012 Cover PRmk5 rear 5...

Page 139: ...SV RAL5017 L 1001655 Cover PRmk5 rear 0 75 mm 781 x H 1009 S235 SV RAL5017 L 1001656 Cover PRmk5 rear 0 75 mm span 793 x H 770 S235 SV RAL5017 L 1001689 Cover PRmk5 rear 0 75 mm 799 x H 1095 S235 SV R...

Page 140: ...scription parts Notes Assembly section 3 Item no 1000144 Pos Article number Description parts Notes O 1000017 Cover PRmk5 front 8 mm A1475 586 x H 487 plastic grey 7036 O 1000018 Cover PRmk5 front 8 m...

Page 141: ...586 x H 737 alu panel white matt O 1001807 Cover PRmk5 front 3 mm S1975 586 x H 914 alu panel white matt O 1001828 Cover PRmk5 front 3 mm A1475 586 x H 487 alu panel RAL9006 O 1001829 Cover PRmk5 fro...

Page 142: ...PRmk5 side 0 8 mm L 1725 steel RAL3020 P 1001808 Cover PRmk5 side 0 8 mm L 1725 steel RAL3020 P 1001840 Cover PRmk5 side 0 8 mm L 1725 steel RAL3020 Q 1000278 Anchor FBNII 10 20 M10 x 81 ELVZ Q 100121...

Page 143: ...UM PRORUNNER_Mk5 1 2 EN US 143 Exploded views of frame parts 15 7 Guide C E B D D B E C I H A M12 1x M12x25 1x M8 10x30 4x C E M12x40 1x C E B D M8 4x B E C D...

Page 144: ...lv M12 x 25 I 1 1000173 Spring washer galv M12 Guide HD Item no Pos Quan tity Item number Description parts Notes A 1 1000218 Guide PRmk5 HD galv B 4 1000190 Wheel PP 125x24 10 28G SK C 4 1000219 Fitt...

Page 145: ...at washer 1 mm stainless steel M10 F 1 1000767 Clamp adjustment washer stainless steel 30 G 2 1000224 Spacer stainless steel 0 5 mm 35 45 H 1 1001226 Hexagonal stud bolt stainless steel A2 M12 x 25 I...

Page 146: ...Exploded views of frame parts 146 UM PRORUNNER_Mk5 1 2 EN US 15 8 Trolley F G J K H F E F G J E F G K G F E B F F E F G I I L C P O C D D M M M M A H M8x16 2x M8 2x M6x12 4x M6 4x L N N...

Page 147: ...8 8 galv M8 x 16 K 2 1000398 Spring washer galv M8 L 2 1000097 Chain 16B 1 RKK 7 link 177 8 mm M 2 1000155 Closing link 16B 2 RKK N 2 1000154 Closing link 16B 1 RKK O 4 1000208 Hexagonal stud bolt 8 8...

Page 148: ...ainless steel D 4 1000760 Spacer sleeve for closing link stainless steel E 9 1000763 Wheel GSPO50 15XK F 18 1001043 Flat washer stainless steel A2 M14 G 10 1001216 Starlock without cover 15 mm H 2 100...

Page 149: ...US 149 Exploded views of product conveyors 16 Exploded views of product conveyors 16 1 Introduction The following pages show the exploded views the parts lists and the mounting materials of the indiv...

Page 150: ...ed R L M8x75 6x M8 6x M8x16 9x M8 9x M8x16 2x M8 2x M8x16 1x M8 1x M3x10 2x M3 2x M10x20 2x M10 2x M10 2x M10 2x M10x25 2x M8x16 1x M8 1x M10x25 2x M8x16 1x M8 1x M8 1x M5x10 2x M4x20 1x M4 1x M5 1x M...

Page 151: ...Rmk5 C 2 1003072 Fastening reflector PRmk5 D 1 1002242 Reflector E 8 1000968 ROL 50 ELVZ IL 560 F 1 1000707 RollerDrive EC310 16 1 L 560 mm G 8 1000133 PolyVee belt PU 2 v st 75 H 4 1003058 Support st...

Page 152: ...t 8 8Elvz M8 x 16 6 1002261 Hexagonal stud bolt 8 8Elvz M8 x 75 4 1000193 Hexagonal stud bolt 8 8Elvz M10 x 20 2 1002259 Cylinder screw BZK M3 x 10 2 1002258 Countersunk bolt 8 8 Elvz M5 x 10 2 100225...

Page 153: ...0 2x M3 2x M5 1x M8x16 1x M8 1x M8x75 6x M8 6x M8x16 9x M8 9x M8x16 2x M8 2x M8x16 1x M8 1x M3x10 2x M3 2x M10x20 2x M10 2x M10 2x M10 2x M10x25 2x M10x25 2x M8x16 1x M8 1x M8 1x M5x10 2x M4x20 1x M4...

Page 154: ...cket PRmk5 B 1 1003093 Basis conveyor frame PRmk5 C 2 1003072 Fastening reflector PRmk5 D 2 1002242 Reflector E 8 1000968 ROL 50 ELVZ IL 560 F 1 1000707 RollerDrive EC310 16 1 L 560 mm G 8 1000133 Pol...

Page 155: ...lt 8 8Elvz M8 x 16 6 1002261 Hexagonal stud bolt 8 8Elvz M8 x 75 4 1000193 Hexagonal stud bolt 8 8Elvz M10 x 20 4 1002259 Cylinder screw BZK M3 x 10 2 1002258 Countersunk bolt 8 8 Elvz M5 x 10 4 10022...

Page 156: ...8x M8x16 2x M8 2x M10x20 2x M10 2x M10x25 2x M8x16 1x M8 1x M8x16 1x M8 1x M6x12 1x M6 1x M10x20 2x M10 2x M8x16 1x M8 1x M8x16 8x M8 8x M8x60 18x M8 18x M10x55 2x M10 2x M10x20 2x M10 2x M10x20 2x M...

Page 157: ...03072 Fastening reflector PRmk5 D 1 1002242 Reflector E 9 1003106 ROL 40 KUN IL 500 F 9 1003065 Contraplat arm PRmk5 G 4 1003058 Support standard 4 1004269 Support MK5 XL H 0 5 1004305 Conveyor suppor...

Page 158: ...x 16 18 1001332 Hexagonal stud bolt 8 8Elvz M8 x 60 10 1000193 Hexagonal stud bolt 8 8Elvz M10 x 20 2 1000387 Hexagonal stud bolt 8 8Elvz M10 x 55 4 1000194 Hexagonal stud bolt 8 8Elvz M10 x 25 2 100...

Page 159: ...1x M8 1x M8x16 8x M8 8x M8x16 2x M8 2x M8x16 2x M8 2x M10x20 2x M10 2x M10x25 2x M8x16 1x M8 1x M6x12 1x M6 1x M10x20 2x M10 2x M8x16 8x M8 8x M8x60 18x M8 18x M10x55 2x M10 2x M10x20 2x M10 2x M10x20...

Page 160: ...k5 C 2 1003072 Fastening reflector PRmk5 D 2 1002242 Reflector E 10 1003106 ROL 40 KUN IL 500 F 9 1003065 Contraplate arm PRmk5 G 4 1003058 Support standard 4 1004269 Support MK5 XL H 0 5 1004305 Conv...

Page 161: ...16 18 1001332 Hexagonal stud bolt 8 8Elvz M8 x 60 10 1000193 Hexagonal stud bolt 8 8Elvz M10 x 20 2 1000387 Hexagonal stud bolt 8 8Elvz M10 x 55 4 1000194 Hexagonal stud bolt 8 8Elvz M10 x 25 4 10022...

Page 162: ...8x M10x25 2x M6x12 56x M6x12 14x M10x25 2x M10x20 4x M10 4x M10 2x M8 2x M5 2x J28 6x M10x25 4x M10 4x M6 4x M6x20 4x M6 4x 8x7x25 3x M3x10 2x M5x10 3x M10x20 4x M10 4x M8x16 2x M8 2x M4x20 1x M4 1x M...

Page 163: ...or bracket PRmk5 B 4 1003058 Support standard 4 1004269 Support MK5 XL C 0 5 1004305 Conveyor supports PRmk5 400 D 1 1003087 Fastening photocell PRmk5 E 1 1002097 Photocell F 1 1003086 Fastening refle...

Page 164: ...4 1000194 Hexagonal stud bolt 8 8Elvz M10 x 25 4 1000194 Hexagonal stud bolt M10 x 25 2 1002259 Cylinder screw BZK M3 x 10 70 1000895 Countersunk bolt 8 8 Elvz M6 x 12 5 1002633 Adjusting screw BZK E...

Page 165: ...28x M10x25 2x M6x12 56x M10x25 2x M10x20 4x M10 4x M10 2x M8 2x M5 2x J28 6x M10x25 4x M10 4x M6 4x M6x20 4x M6 4x 8x7x25 3x M3x10 2x M5x10 3x M10x20 4x M10 4x M8x16 2x M8 2x M4x20 1x M4 1x M8x16 14x...

Page 166: ...060 Conveyor bracket PRmk5 B 4 1003058 Support standard 4 1004269 Support MK5 XL C 0 5 1004305 Conveyor supports PRmk5 400 D 1 1003087 Fastening photocell PRmk5 E 2 1002097 Photocell F 1 1003086 Faste...

Page 167: ...0 4 1000194 Hexagonal stud bolt 8 8Elvz M10 x 25 4 1000194 Hexagonal stud bolt M10 x 25 4 1002259 Cylinder screw BZK M3 x 10 56 1000895 Countersunk bolt 8 8 Elvz M6 x 12 5 1002633 Adjusting screw BZK...

Page 168: ...ravity wheel infeed M10x25 2x M10x25 2x M10 2x M8 2x M10x20 2x M10 2x M8x20 2x M8 2x M8x16 14x M8 14x M8x16 2x M8 2x M10x20 2x M10 2x M4x20 1x M4 1x M8x75 6x M8 6x M5 2x M10 24x M10 24x M8x16 14x M8 1...

Page 169: ...03058 Support standard 4 1004269 Support MK5 XL C 0 5 1004305 Conveyor supports PRmk5 400 D 1 1003087 Fastening photocell PRmk5 E 2 1002097 Photocell F 1 1003086 Fastening reflector PRmk5 G 2 1002242...

Page 170: ...Hexagonal stud bolt 8 8Elvz M8 x 75 4 1000193 Hexagonal stud bolt 8 8Elvz M10 x 20 4 1000194 Hexagonal stud bolt 8 8Elvz M10 x 25 2 1002259 Cylinder screw BZK M3 x 10 21 1002271 Cylinder screw BZK M5...

Page 171: ...Gravity wheel outfeed M5 21x M5x10 21x M10x25 2x M10x25 2x M10 2x M8 2x M10x20 2x M10 2x M8x20 2x M8 2x M8x16 14x M8 14x M8x16 2x M8 2x M10x20 2x M10 2x M3x10 2x M3 2x M4x20 1x M4 1x M8x75 6x M8 6x M5...

Page 172: ...t PRmk5 B 4 1003058 Support standard 4 1004269 Support MK5 XL C 0 5 1004305 Conveyor supports PRmk5 400 D 1 1003087 Fastening photocell PRmk5 E 2 1002097 Photocell F 1 1003086 Fastening reflector PRmk...

Page 173: ...8 x 16 6 1002261 Hexagonal stud bolt 8 8Elvz M8 x 75 4 1000193 Hexagonal stud bolt 8 8Elvz M10 x 20 4 1000197 Hexagonal stud bolt 8 8Elvz M10 x 25 4 1002259 Cylinder screw BZK M3 x 10 21 1002271 Cylin...

Page 174: ...Exploded views of product conveyors 174 UM PRORUNNER_Mk5 1 2 EN US...

Page 175: ...grams DR http www productliften nl media text 240 247 9pd0058us pdf 17 1 2 Lift drive type Movimot Connections Movimot http www productliften nl media text 240 247 17000017 pdf http www productliften...

Page 176: ...S EXTERN XX 4 I1 IV 500 0 U1 U1 UV 500 0 12 XX XX XX XX 8 7 6 14 15 16 XX XX XX 4 2 3 1 4 5 4 2 3 1 6 5 4 2 3 1 7 5 4 2 3 1 8 5 1 m 4x0 34 PVC OB B6 W1 PVC OB 4x0 34 1m 1 4 3 B6 IME18 08BPSZC0K sw br...

Page 177: ...rams i Position Name Amount Article number Discription B6 Shift register sensor 1 1000932 Inductive proximity switch IME18 08BPSZC0K B6 W1 1 1001601 Cable PVC 1 meter M12 male 90 M12 female 90 4 pole...

Page 178: ...X XX 1 m 4x0 34 PVC OB B1 W1 PVC OB 4x0 34 1m 1 4 3 B1 IME18 08BPSZC0K sw br bl 1 m 4x0 34 PVC OB B3 W1 PVC OB 4x0 34 1m 1 4 3 B3 IME18 08BPSZC0K sw br bl RESERVE RESERVE RESERVE RESERVE RESERVE RESER...

Page 179: ...UM PRORUNNER_Mk5 1 2 EN US 179 Electrical circuit diagrams i Position Name Amount Article number Discription U1 Connection unit 1 1003309 Exact12 8 way 5 pole M12...

Page 180: ...1 1 9 10 XX XX U20 T Coupler 5p Male M12 2x 4p Female M12 7000 41121 0000000 Murrelektronic T Coupler 1 m 4x0 25 PVC OB B7 W1 PVC OB 4x0 25 1m bl 4 3 1 B7 WL100 P4400 C42 2 br sw 5 m 4x0 34 PVC OB U20...

Page 181: ...1 1001601 Cable PVC 1 meter M12 male 90 M12 female 90 4 pole B7 End of infeed conveyor 1 1002097 Photoelectric retro reflex sensor WL100 P4400 B7 1 1002242 Reflector C42 2 B7 W1 1 1003307 Cable PVC 1...

Page 182: ...3 1 B7 WL100 P4400 C42 2 br sw 5 m 4x0 34 PVC OB U20 W1 PVC OB 4x0 34 5m sw br bl ws 1 m 4x0 34 PVC OB B1 W1 PVC OB 4x0 34 1m 1 4 3 B1 IME18 08BPSZC0K sw br bl 1 m 4x0 25 PVC OB B9 W1 PVC OB 4x0 25 1...

Page 183: ...br bl 4 2 3 1 1 5 4 2 3 1 2 5 4 2 3 1 3 5 4 2 3 1 4 5 4 2 3 1 1 5 4 2 3 1 2 5 0 5 4 2 3 1 Connection unit infeed Spare Spare Spare Spare End of infeed conveyor Product release Carrier past infeed Spa...

Page 184: ...90 4 pole B12 Infeed out posi tion 1 1000932 Inductive proximity switch IME18 08BPSZC0K B12 W1 1 1001601 Cable PVC 1 meter M12 male 90 M12 female 90 4 pole B14 Infeed in posi tion 1 1000932 Inductive...

Page 185: ...2 3 1 2 5 4 2 3 1 3 5 4 2 3 1 4 5 1 5 4 2 3 1 2 5 4 2 3 1 0 5 4 2 3 1 Connection unit infeed Connection unit infeed Spare Spare Spare Carrier past infeed Spare End of infeed conveyor Product release...

Page 186: ...d out posi tion 1 1000932 Inductive proximity switch IME18 08BPSZC0K B12 W1 1 1001601 Cable PVC 1 meter M12 male 90 M12 female 90 4 pole B13 Infeed in posi tion low speed 1 1000932 Inductive proximity...

Page 187: ...4400 C42 2 br sw 5 m 4x0 34 PUR OB U20 W1 PUR OB 4x0 34 5m sw br bl ws 1 m 4x0 34 PVC OB B1 W1 PVC OB 4x0 34 1m 1 4 3 B1 IME18 08BPSZC0K sw br bl 4 2 3 1 1 5 4 2 3 1 2 5 4 2 3 1 3 5 4 2 3 1 4 5 1 5 4...

Page 188: ...lectric retro reflex sensor WL100 P4400 B7 1 1002242 Reflector C42 2 B7 W1 1 1003307 Cable PVC 1 meter M12 male straight M8 female straight 4 pole B11 Carrier past infeed 1 1000932 Inductive proximity...

Page 189: ...B 4x0 25 1m bl 4 3 1 B8 WL100 P4400 C42 2 br sw 1 m 4x0 25 PVC OB B9 W1 PVC OB 4x0 25 1m bl 4 3 1 B9 WL100 P4400 C42 2 br sw 5 m 4x0 34 PVC OB U21 W1 PVC OB 4x0 34 5m sw br bl ws U21 T Coupler 5p Male...

Page 190: ...02097 Photoelectric retro reflex sensor WL100 P4400 B8 1 1002242 Reflector C42 2 B8 W1 1 1003307 Cable PVC 1 meter M12 male straight M8 female straight 4 pole B9 Product left out feed 1 1002097 Photoe...

Page 191: ...B 4x0 25 1m bl B7 WL100 P4400 C42 2 br sw 5 m 4x0 34 PVC OB U20 W1 PVC OB 4x0 34 5m sw br bl ws 1 m 4x0 34 PVC OB B1 W1 PVC OB 4x0 34 1m B1 IME18 08BPSZC0K sw br bl 1 m 4x0 25 PVC OB B9 W1 PVC OB 4x0...

Page 192: ...U21 W1 PUR OB 4x0 34 5m sw br bl ws 4 2 3 1 1 5 4 2 3 1 2 5 4 2 3 1 3 5 4 2 3 1 4 5 1 5 4 2 3 1 2 5 4 2 3 1 0 5 4 2 3 1 Connection unit outfeed Spare Spare Spare Carrier past outfeed Product on outfee...

Page 193: ...rier past out feed 1 1000932 Inductive proximity switch IME18 08BPSZC0K B16 W1 1 1001601 Cable PVC 1 meter M12 male 90 M12 female 90 4 pole B17 Outfeed out position 1 1000932 Inductive proximity switc...

Page 194: ...sw br bl ws 4 2 3 1 1 5 4 2 3 1 2 5 4 2 3 1 3 5 4 2 3 1 4 5 1 5 4 2 3 1 2 5 4 2 3 1 0 5 4 2 3 1 Connection unit outfeed Spare Spare Spare Carrier past outfeed Product on outfeed Product Left outfeed...

Page 195: ...roximity switch IME18 08BPSZC0K B16 W1 1 1001601 Cable PVC 1 meter M12 male 90 M12 female 90 4 pole B17 Outfeed out position 1 1000932 Inductive proximity switch IME18 08BPSZC0K B17 W1 1 1001601 Cable...

Page 196: ...VC OB B9 W1 PVC OB 4x0 25 1m bl 4 3 1 B9 WL100 P4400 C42 2 br sw U21 T Coupler 5p Male M12 2x 4p Female M12 7000 41121 0000000 Murrelektronic T Coupler 5 m 4x0 34 PUR OB U21 W1 PUR OB 4x0 34 5m sw br...

Page 197: ...3307 Cable PVC 1 meter M12 male straight M8 female straight 4 pole B9 Product left out feed 1 1002097 Photoelectric retro reflex sensor WL100 P4400 B9 1 1002242 Reflector C42 2 B9 W1 1 1003307 Cable P...

Page 198: ...Electrical circuit diagrams 198 UM PRORUNNER_Mk5 1 2 EN US...

Page 199: ...UM PRORUNNER_Mk5 1 2 EN US 199 Assembly instruction 18 Assembly instruction 18 1 Assembly instruction Qimarox delivers the assembly instruction separately...

Page 200: ...Assembly instruction 200 UM PRORUNNER_Mk5 1 2 EN US...

Page 201: ...RVICE ON THE EQUIPMENT THE CONTACT BETWEEN USER AND QIMAROX WILL BE THROUGH THE SUPPLIER INTEGRATOR Machine type Mk 1 Mk 5 Mk 9 Order number Qimarox Serial number Integrated by Order number integrator...

Page 202: ...i Nobelstraat 43 3846 CE Harderwijk Tel 31 341 436 700 Fax 31 341 436 701 E mail info Qimarox com Internet www Qimarox com...

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