QC Conveyors INDUSTRIAL Series Page 34 Installation & Maintenance Instructions Manual Download | Manualshive

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IS125 Conveyors | Installation & Maintenance Instructions

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Standard Conveyor

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Part #

Description

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125-0099-WW-ST-S-A

ASSY 125 SERIES SINGLE OUTPUT DRIVER

125-0099-WW-SS-D

ASSY 125 SERIES DUAL OUTPUT DRIVER

125-0099-WW-HT-H-A

ASSY 125 SERIES HEX INPUT DRIVER

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125-0110-WW-E

ASSY 125 SERIES TAIL SHAFT

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125-0071-031

SCREW BUTTON SOCKET HEAD 1/4-28 X 1/2" SS

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125-0114-00

BUSHING ECCENTRIC FOR TAIL SHAFT

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125-0070-001

SCREW SOCKET HEAD SET #10-32 X 3/8" SS

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1E-WW-LLL-MAA

BELT 125 SERIES STANDARD URETHANE

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125-0086-WW-LLL

FRAME 125 SERIES STANDARD 1.81 HEIGHT

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125-0078-024

PLUG FRAME

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Part Not Sold Separately

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Summary of Contents for INDUSTRIAL Series

Page 1: ...s 4057 Clough Woods Dr Batavia OH 45103 USA 1 513 753 6000 qcconveyors com Contents Warnings 2 Required Tools 3 Installation 4 Drive Packages 16 Maintenance 25 Recomended Spare Parts 32 Exploded Views...

Page 2: ...Read this manual before operating DANGER WARNING WARNING WARNING Climbing sitting walking or riding on conveyor at any time will cause severe injury or death Exposed moving parts can cause severe inj...

Page 3: ...10 Adjustable Wrench Screw Gun and T 25 Torx Bit Aluminum and steel cutting hack saw or equivalent Wide flat head screw driver Set of allen wrenches 3 32 7 64 1 8 3 16 5 32 1 4 Bubble level u Optiona...

Page 4: ...ip and inform QC Conveyors of any discrepancies u General Sequence of Installation 1 Mount conveyor to stands or compatible mounting brackets 2 Attach sides or guides to conveyor and adjust as needed...

Page 5: ...ge on stand attachment bracket should point outboard for conveyors 6 wide or less and inboard for conveyors more than 6 wide 3 Place stand attachment brackets atop stands 4 Replace nuts and tighten us...

Page 6: ...tion process is the same for each 4 x 2 x 1 Using a 5mm allen wrench loosen two socket head cap screws in each cross tie adjustment plate 2 Slide adjustable cross tie pieces to fit between stands 3 Lo...

Page 7: ...oles 2 x 2 x 5 Drive in torx screws with a drill 6 Check stand for plumb 7 Tighten socket head cap screws and repeat process on other side of conveyor 8 Check with bubble level to ensure conveyor is l...

Page 8: ...installing conveyor If it is necessary to use the stand s telescoping adjustment once the conveyor it installed the conveyor must be supported by some other means as the stand will not support any wei...

Page 9: ...5 Position a double nut clamp on back side of gusset plate 6 Insert hex head screws loosely into holes 7 Slide unistrut into place 8 Tighten hex head screws u Installing Stabilizers to Leveling Feet...

Page 10: ...ead screws and two wash ers to attach mount to frame u Tee Slot Mounting The following procedures can also be used for attaching stand brackets and adjustable guide brackets 1 Insert square nuts into...

Page 11: ...of stand 3 Tighten hex head nut u Mounting to Multi Tier Stand 1 Insert a square nut into each channel on top of stand 2 Place mount over square nuts in stand 3 Thread hex head screws through washers...

Page 12: ...x 2 x 1 Position bottom mount onto stand 2 Insert socket head cap screws through washers and stand top plate 3 Thread hex nuts into screws from underside of top plate 4 Tighten socket head cap screws...

Page 13: ...of stand s top plate into rod clamp bar to secure If Stand is only 2 wider than conveyor then slots off of center of Stand s Top Plate should be used for mounting u Surface Mounting 2 x 2 x 1 Remove...

Page 14: ...de brackets to conveyor no more than 24 apart evenly spaced using 7 8 thread forming torx head screws Can be attached over stand brackets 2 Insert vertical rods into each guide bracket 3 Secure each r...

Page 15: ...r assembly Do NOT loosen second screw 2 Starting at tail end slide side rail through clamps and into tracking block s groove 3 Use a screw gun to tighten side rail screws 4 Retighten socket head screw...

Page 16: ...mounting package QC Conveyors recommends that all wiring be completed by a certified electrician to ensure correct installation Refer to documentation contained in the motor s box for instructions on...

Page 17: ...pler half allowing space for key in key way 10 Slide speed reducer as sembly onto conveyor s shaft and hold in place 11 While holding replace and tighten upper but ton head screw 12 Tighten set screw...

Page 18: ...guard from mounting package by loos ening socket head screws 6 Mount drive mounting plate over conveyor shaft and spacer block stud 7 Insert and tighten flat head screw in drive mounting plate 8 Repla...

Page 19: ...screws 14 Install timing belt or chain 15 Run jacking screw out to create tension on belt chain Approximately 6lbs of force to deflect one span of belt 09 16 Retighten three socket head screws to hol...

Page 20: ...efer to manual provided with speed reducer u Install Heavy Duty Motor to Speed Reducer 1 Remove key ring 2 Lightly tap area adjacent to key with a flat head screwdriver 3 Rotate input quill on speed r...

Page 21: ...oupler onto drive pulley and tighten set screw to secure 3 Insert spider into coupler half on drive 4 Install hex coupler onto motor 5 Install spider into coupler half on pulley 6 Install hex coupler...

Page 22: ...ctions u Heavy Duty Remote Drive Without Shaft 1 Install coupler onto remote drive and tighten set screw 2 Install coupler onto drive pulley and tighten set screw 3 Insert spider into coupler half 4 S...

Page 23: ...t screw to secure 2 Install coupler onto drive pulley and tighten set screw to secure 3 Insert spider into coupler half on drive 4 Install hex coupler onto motor 5 Install spider into coupler half on...

Page 24: ...dard Duty and Pneumatic Remote Drive Without Shaft 1 Install coupler onto remote drive and tighten set screw 2 Install coupler onto drive pulley and tighten set screw 3 Insert spider into coupler half...

Page 25: ...ete The Drive End is tracked when the belt can make a full revolution without contacting either bearing plate u Belt Tracking at Tail End 1 Loosen button head socket screw with 5 32 wrench 2 Rotate ec...

Page 26: ...e 2 Rotate tail assembly 180 degrees to remove belt tension 3 Remove tail assembly from frame 4 Remove torx head screws from stand brackets or mounts on opposite side of drive motor If stand brackets...

Page 27: ...e mount to stand 6 Screw torx head screws through mount or stand bracket and into accessory holes on conveyor 7 Place idler pulley back onto frame under belt 8 Push idler pulley off tail end until it...

Page 28: ...sion or out to increase tension Tracking screw on both sides should be extended same amount 3 Tighten all four driver as sembly screws If additional belt tension is needed after following these steps...

Page 29: ...Remove two hex nuts and anvil block 3 Slide old bearing assem bly off drive pulley 4 Slide new bearing assem bly onto drive pulley 2 x 5 Re install anvil block and two hex nuts 6 Tighten tracking scre...

Page 30: ...bearing assem bly off drive pulley 4 Slide old drive pulley out of bearing housing and belt 2 x 5 Slide new drive pulley into place 6 Slide bearing assembly onto drive pulley 7 Re install anvil block...

Page 31: ...rame 4 Remove idler pulley 5 Install new idler pulley 6 Roll idler pulley off tail end until it pops into notch in frame 7 Rotate pulley until set screw is visible in slot 8 Back out set screw to hold...

Page 32: ...drain until reducer is completely empty 3 Replace plug 4 Remove upper plug 5 Fill speed reducer with 3 3 fluid ounces of oil 6 Replace plug Recommended Spare Parts u Parts List Part Description 125 0...

Page 33: ...xpired Urethane belts can discolor when exposed to UV light Contact factory to discuss belt application Replace belt No corrective action Motor is hot Motor can run with a skin temperature of 221 F Mo...

Page 34: ...AL OUTPUT DRIVER 125 0099 WW HT H A ASSY 125 SERIES HEX INPUT DRIVER 2 125 0110 WW E ASSY 125 SERIES TAIL SHAFT 3 125 0071 031 SCREW BUTTON SOCKET HEAD 1 4 28 X 1 2 SS 4 125 0114 00 BUSHING ECCENTRIC...

Page 35: ...TB RH BLOCK TRACKING RH 125 SERIES 6 125 0072 025 SCREW SQUARE HEAD SET 1 4 20 X 1 2 ZP 7 125 0074 004 SCREW SOCKET HEAD CAP 5 16 18 X 1 ZP 8 125 0025 00 U BRACKET DRIVER MOUNTING UNIVERSAL 9 125 002...

Page 36: ...RING PLATE LH 6 SCE148PPOH BEARING 125 SERIES DRIVE 7 125 0154 TB LH BLOCK TRACKING LH 125 SERIES 8 125 0154 TB RH BLOCK TRACKING RH 125 SERIES 9 125 0072 025 SCREW SQUARE HEAD SET 1 4 20 X 1 2 ZP 10...

Page 37: ...48 PPOH BEARING 125 SERIES DRIVE 6 125 0154 TB LH BLOCK TRACKING LH 125 SERIES 7 125 0154 TB RH BLOCK TRACKING RH 125 SERIES 8 125 0072 025 SCREW SQUARE HEAD SET 1 4 20 X 1 ZP 9 125 0074 004 SCREW SOC...

Page 38: ...ay actually void the manufacturer s warranty Any description of this unit is only to identify it and is not a warranty that the unit fits the description Any warranties implied by law are limited in d...

Page 39: ...Purchaser The RGA number must be clearly marked on the outside of all packages It must also be on any paperwork packing slips or delivery receipts If there is no RGA number visible on the package the...

Page 40: ...nveyors com serial 4057 Clough Woods Drive Batavia OH 45103 513 753 6000 qcconveyors com Registration also entitles you to all the benefits of our Conveyor Configurator where you can configure and quo...

Page 41: ...IS125 Conveyors Installation Maintenance Instructions 41 Notes...

Page 42: ...42 IS125 Conveyors Installation Maintenance Instructions Notes...

Page 43: ...125 Conveyors Installation Maintenance Instructions 43 Service Record Date Service Performed u Serial Number __________________________________ u Date of Installation _________________________________...

Page 44: ...Conveyors Installation Maintenance Instructions Service Record Date Service Performed u Serial Number __________________________________ u Date of Installation __________________________________ MAN I...

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