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INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4.1) – HANWHA Q CELLS AUSTRALIA PTY LTD – EN

INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4.1) – HANWHA Q CELLS AUSTRALIA PTY LTD – EN

2 PLANNING

2.3  Mounting options

Specifications 

MODULE TYPE

MOUNTING 
OPTION

CLAMPING AREA

1

 [MM]

ALLOWED STATIC 
LOAD² [PA]

TEST-LOAD IN 
ACC. IEC 61215 
PUSH/PULL [PA] 

Q.PRO-G4.1

Q.PLUS-G4.1

CL1

Push

250 - 350

2700

5400/4000

>350 - 450

1900

Pull

250 - 450

2400

CL1 extended 

(min. 20 mm)

Push

250 - 350

3600

>350 - 450

3300

Pull

250 - 450

2400

CL3

Push

250 - 450

3300

5400/4000

Pull

250 - 450

2400

CL4

Push

0 - 300

1350

2400/2400

Pull

0 - 300

1200

FB1

Push

345

2200

5400/4000

Pull

345

2800

FB2

Push

345

3200

5400/4000

Pull

345

2800

IP1

Push

-

3200

5400/4000

Pull

-

3000

IP2

Push

-

1350

2400/2400

Pull

-

1200

CL5 hybrid 

clamping

Push

300 - 400

2700

2400/2400

Pull

300 - 400

2700

CL2 without 

substructure 

support

Push

0 - 100

1200

2400/2400

Pull

0 - 100

1100

1

 Distance between outer edge of module and middle of the clamp. 

² Describes the maximum module surface load (vertical to the module surface) regarding safety factors (e.g. EUROCODE). For 
  this purpose, the load value determined by load tests according to various criteria: laminate overlay, plastic deformation, module  
  failure, and were divided with a safety factor. The minimum calculated load value corresponds to the maximum permitted load.

MOUNTING OPTION CL1

 

Ä

Ensure, that the subconstruction does not run below the junction box.

 

Ä

Ensure, that the connection cables of the junction box don‘t run between laminate and substructure.

MOUNTING OPTION CL1 EXTENDED

 

Ä

Ensure, that there’s distance of minimum 45 mm between laminate backside and subconstruction respectively  
that the distance between module frame backside and substructure is minimum 20 mm.

 

Ä

Ensure, that the connection cables of the junction box don‘t run between laminate and substructure.

MOUNTING OPTION CL4

 

Ä

Ensure, that the subconstruction runs exactly below the frame, not below the laminate (module less frame).

MOUNTING OPTIONS FB1 AND FB2

 

Ä

Ensure, that the connection cables of the junction box don‘t run between laminate and substructure.

• 

Use M8 corrosion-proof screws and washers (diameter 16 mm).

Module Selection

For detailed key electrical data, please refer to the actual 
data sheet referring to the relevant Module (available at 
www.q-cells.com). 

 

Ä

Only connect modules of the same type and power 
class.

Safety Factor

During normal operation, a module may generate a greater 
current and / or higher voltage than that determined under 
standardised test conditions. Please use a safety factor of 
1.25 for the following:

• 

Calculating the voltage measurement values (V

oc

) of 

components 

• 

Calculating the current measurement values (I

SC

) of 

conductors

• 

Sizing of control systems connected to the outlets of 
the solar modules 

 

Ä

Please follow the valid national guidelines for the 
installation of electrical systems.

 

Ä

Please refer to the latest revision of AS/NZS 5033 
(including all relevant amendments) and the Clean 
Energy Council Guidelines (for Australia).

Series Connection

Connection of modules in series is only permitted up to 
the maximum system voltage as listed in the applicable 
data sheet of all the relevant modules to be installed.  

 

Ä

Take into account all possible operating situations and all 
relevant technical norms and regulations when designing 
the system. It has to be ensured that the maximum 
system voltage, including all necessary safety margins, 
is not exceeded. 

 

Ä

Take the voltage limit of the inverter into account when 
determining the maximum number of modules in the 
string.  

Parallel Connection

Modules may be damaged by the occurrence of reverse 
currents (caused by module defects, ground leaks, or 
defective insulation).

 

Ä

Ensure that the maximum reverse current load capacity 
indicated in the data sheet is met. 

In order to limit reverse currents that may occur, we 
recommend using the following safety options:

1)  Layout with a limited number of parallel connected 

strings :

Please refer to the latest revision of AS/NZS 5033 
(including all relevant amendments) for parallel string 
overcurrent protection requirements.

2)  Layout with string fuses :

place fuses for each string of modules at the plus and 
minus ends. Observe the maximum permitted number 
of strings as indicated in the specifications provided by 
the respective string fuse manufacturer and the technical 
guidelines.

NOTE! 

When installing different product versions, the lowest 
minimum permitted reverse current load capacity applies.  

Inverters

Inverters with or without transformers may be used.

2.4  Electrical layout

2 PLANNING

Summary of Contents for Q.PRO-G4.1

Page 1: ...Valid for Australia and New Zealand Q PRO G4 1 Q PLUS G4 1 INSTALLATION AND OPERATION MANUAL...

Page 2: ...lar the installer as well as the operator of a module is responsible for compliance with all applicable statutory requirements and regulations Unless otherwise specified by any laws or regulations the...

Page 3: ...safety regulations during set up and installation Q CELLS assumes no liability on the basis of these instructions Q CELLS is only liable in the context of contractual agreements or in the context of...

Page 4: ...ion of the module Guarantees long term stability Avoid the usage of different metals to prevent contact corrosions Allows for stress free expansion and contraction due to temperature fluctuations Ensu...

Page 5: ...lection For detailed key electrical data please refer to the actual data sheet referring to the relevant Module available at www q cells com Only connect modules of the same type and power class Safet...

Page 6: ...he modules securely in cool and dry rooms The packaging is not weatherproof DANGER Risk of fatal injury due to electric shock Do not install damaged modules Inform your distributor of any damages imme...

Page 7: ...ules in windy or wet weather DANGER Risk of fatal injury due to electric shock Only use dry insulated tools Do not carry out the installation alone Only install undamaged modules and components Do not...

Page 8: ...modules are disconnected at the inverter prior to separation Be sure to observe the specified time intervals after switching off the inverter High voltage components need time to discharge DANGER Risk...

Page 9: ...tric shock Ensure that all electrical components are in a proper dry and safe condition Standard wiring with a return cable Inverter EN 4 3 Connection of modules 4 ELECTRICAL CONNECTION Ensure that al...

Page 10: ...t a loss of performance Maintenance The system should be inspected by an installer annually to check the following all system components sit securely and are corrosion free the connection is secure an...

Page 11: ...Level 14 20 Berry Street North Sydney NSW 2060 TEL 61 0 2 9016 3033 FAX 61 0 2 9016 3032 EMAIL service q cells com au WEB www q cells com au Subject to change without notice Hanwha Q CELLS Installati...

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