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INSTALLATIoN AND oPErATIoN MANUAL SoLAr MoDULES GENErATIoN 4 (G4) – HANwHA Q CELLS GMBH – NA

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INSTALLATIoN AND oPErATIoN MANUAL SoLAr MoDULES GENErATIoN 4 (G4) – HANwHA Q CELLS GMBH – NA

 

Ä

Ensure that all necessary safety and functional 
tests have been carried out according to current 
industry standards.

NOTE

! Module damage may occur!

 

Ä

Ensure that the plug connections are not level with 
a water-channeling surface.  

 

Ä

Integrate the system into the existing lightening 
protection system in accordance with the 
applicable local regulations.

WARNING

! Fire Risk!

 

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Do not use light concentrators (e.g. mirrors or 
lenses).

 

Ä

Ensure that the cabling is not exposed and/
or hanging and is protected from dirt and 
moisture.

4.4  After installation

ELECTrICAL CoNNECTIoN

5       GroUNDING

Functional grounding

• 

When using an installation tilt of < 5° a functional grounding at 
the negative generator conncetion must be implemented.

 

Ä

Ensure that the difference of potential between the negative 
generator connection and the PE(N) of every MPP tracker of the 
respective inverters is 0 V.

 

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Follow the directions of the inverter manufacturer.

 

Ä

Only use inverters which include lincensed grounding kits. 

Protective Grounding

In order to prevent electrical shock or fire, the frame of the module 
as well as any non-current-carrying metal parts of the system must 
be grounded. While this section provides some information about 
grounding the Q CELLS frames and modules, reference should be 
made  to  local  statutes  and  regulations  for  specific  requirements 
on grounding. The U.S. National Electrical Code addresses these 
issues in Article 250. 

Proper grounding is achieved by bonding all exposed non-current-
carrying metal equipment to the appropriately sized equipment 
grounding conductor (EGC) or racking system that can be used for 
integrated grounding. 

Q CELLS frames are protected from corrosion with an anodized 
coating, which has to be penetrated in order to ensure proper 
bonding. The different methods listed below are suggested 
methods for an appropriate bond between the frame and the EGC 
or racking system (that will have to be properly grounded). The 
method appropriate for any individual installation will depend on 
multiple factors.

option A: Use of a grounding lug

A listed grounding lug can be bonded to the frame using the 
grounding holes pre-drilled in the frame. These holes are marked 

• 

Dimensions shown are in inches.

0.177” (+0.008/-0)

±0.08

0.79”

0.47”

±0.08

PV Laminate

Backing Nut (Stainless Steel)

Toothed Lock Washer (Stainless Steel
or tin-plated metal)

Grounding Lug (Stainless Steel)

Equipment 

Grounding 

Conductor

Aluminum 

Frame

Screw (Stainless Steel)

with a ground symbol, as shown below on the frame section drawing: 
To  install  the  grounding  lug,  follow  the  specified  instructions  of 
the manufacturer. The grounding lug should be made of stainless 
steel or tin plated metals such as aluminum to avoid corrosion. The 
grounding lug should be attached to the frame grounding hole using 
a stainless steel screw, toothed lock washer or KEPS nut (in order 
to penetrate the anodized layer) and backing nut. Care should be 
taken to avoid the use of grounding hardware of dissimilar metals, 
which may lead to corrosion

option B: Integrated grounding methods

The Q CELLS modules can be bonded with the racking 
system  using  UL1703  or  UL2703  certified  integrated 
grounding methods. The racking system will then have to be 
grounded so that the overall system is properly grounded. 
The listed racking system and grounding device should be 
installed in accordance with the manufacturers’ instructions. 
An example of such integrated grounding method is the use 
of a WEEB clip or Schletter plate between the module and the 
racking system, when mounting the module. The WEEB washers 
are generally compatible with Q CELLS modules, however each 
combination  module  /  racking  system  requires  a  specific  WEEB 
washer size. Note that WEEB clips are intended for single use only; 
they must not be reused after removal or loosening. Refer to Wiley’s 
installation instructions for the specific use of WEEB washers.

An example of such integrated grounding method is the use of a 
washer recognized as meeting UL2703 requirements between the 
module and the racking system, when mounting the module. For 
example, WEEB washers are generally compatible with Q CELLS 
modules, however each combination module / racking system 
requires  a  specific  WEEB  washer  size.  Note  that  WEEB  washers 
are intended for single use only; they must not be reused after 
removal or loosening. Refer to Wiley’s installation instructions for 
the specific use of WEEB washers.

Summary of Contents for Q.PLUS-G4

Page 1: ...Valid for North America Q Pro G4 Q PLUS G4 Q PRO BFR G4 Q PRO BLK G4 Installation and Operation Manual ...

Page 2: ...a pro cedure you check the results of said procedure Prohibited Beware of possible danger or damage Categories Danger Risk of fatal injury Attention Risk of serious injury or damage to property Note Risk of damage to product Units Where both metric and U S units for example inches are shown metric units are definitive References to Data Sheet or Module Data Sheet refer to the Module Data Sheet app...

Page 3: ... solar power system It may be necessary to carry out a structural analysis for the entire project Ä Ä If your questions are not satisfactorily answered in the manual please contact your system supplier Additional information can be found on our website at www q cells com Information for the Operator Ä Ä Please keep this manual for the entire life of the solar power system Ä Ä Please contact your s...

Page 4: ...e are compatible Clamp System Requirements Use customary clamps that satisfy the following requirements Clamp width 1 57in 40 mm Clamp height compliant with a 1 26in 32 mm frame height Clamp depth 0 28 0 47in 7 12 mm Clamps are not in contact with the front glass Clamps do not deform the frame Clamps that satisfy the structural requirements of the installation site Long term stable clamps that sec...

Page 5: ...t Push 0 3 94 0 100 1200 2400 2400 Pull 0 3 94 0 100 1100 1 Distance between outer edge of module and middle of the clamp Describes the maximum module surface load vertical to the module surface regarding safety factors e g EUROCODE For this purpose the load value determined by load tests according to various criteria laminate overlay plastic deformation module failure and were divided with a safe...

Page 6: ...al Code for an additional multiplying factor of 125 percent 80 percent derating which might be applicable Ä Ä Please follow the valid national guidelines for the installation of electrical systems refer to section 690 8 of the NEC for an additional multiplying factor of 125 percent 80 percent derating which may be applicable Series Connection Connection of modules in series is only permitted up to...

Page 7: ...ule damage may occur Ä Ä Never step on modules Ä Ä Do not subject modules to any mechanical stress Ä Ä Do not allow any objects to fall onto modules 3 1 Safety and transport 3 Installation Danger Risk of fatal injury due to electric shock Ä Ä Block off the installation zone Ä Ä Keep children and unauthorized individuals away from the solar power system Danger Risk of fatal injury due to electric s...

Page 8: ...m the separation of a closed circuit These can result in life threatening injuries The danger increases when several modules are connected in series Ä Ä Please ensure that the entire open circuit voltage is active even at low levels of solar irradiation Ä Ä Please follow the valid national regulations and safety guidelines for the installation of electrical devices and systems Ä Ä Please make sure...

Page 9: ...ified tools of the manufacturer Tyco or Multicontact adequate for PV4 plug type 2 Cover the modules to be disconnected 4 2 Electrical installation safety 4 ELECTRICAL CONNECTION Ä Ä Use solar cables for the connection at the junction box outlet Ä Ä Use the same inverter compatible plugs SOLAR Note Module damage may occur Ä Ä Ensure that the cabling is not under stress Ä Ä Ensure that the cables do...

Page 10: ...depend on multiple factors Option A Use of a grounding lug A listed grounding lug can be bonded to the frame using the grounding holes pre drilled in the frame These holes are marked Dimensions shown are in inches 0 1 7 7 0 0 0 8 0 0 08 0 79 0 47 0 08 PV Laminate Backing Nut Stainless Steel Toothed Lock Washer Stainless Steel or tin plated metal Grounding Lug Stainless Steel Equipment Grounding Co...

Page 11: ...t and live modules Ä Ä Only clean modules that have cooled down Ä Ä Do not carry or wear any electrically conductive parts WARNING Risk of falling due to unsecured access Ä Ä Never access the installation area alone or without taking adequate security precautions Ä Ä Please commission a trade specialist Clean the modules as follows NOTE Module surface damage may occur Ä Ä Remove snow and ice witho...

Page 12: ...orp 300 Spectrum Center Drive Suite 1250 Irvine CA 92618 USA TEL 1 848 748 59 96 EMAIL q cells usa q cells com WEB www q cells us Subject to change without notice Hanwha Q CELLS GmbH Installation manual G4 modules_2015 02_Rev01_NA ...

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