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INSTALLATIoN AND oPErATIoN MANUAL SoLAr MoDULES GENErATIoN 4 (G4) – HANwHA Q CELLS GMBH – NA

INSTALLATIoN AND oPErATIoN MANUAL SoLAr MoDULES GENErATIoN 4 (G4) – HANwHA Q CELLS GMBH – NA

2 PLANNING

2.3  Mounting options

Specifications

MoDULE TyPE

MoUNTING 
oPTIoN

CLAMPING ArEA

1

 [IN (MM)]

ALLowED STATIC 
LoAD² [PA]

TEST LoAD ACC. IEC 
61215 PUSH/PULL [PA] 

q.PRO-G4

q.PLUS-G4

q.PRO BFR-G4

q.PRO BLK-G4

CL1

Push

9.84 - 13.78 (250 - 350)

2700

5400/4000

>13.78 - 17.72 (>350 - 450)

1900

Pull

9.84 - 17.72 (250 - 450)

2400

CL1 extended 

(min. 0.79 in)

Push

9.84 - 13.78 (250 - 350)

3600

>13.78 - 17.72 (>350 - 450)

3300

Pull

9.84 - 17.72 (250 - 450)

2400

CL3

Push

9.84 - 17.72 (250 - 450)

3300

5400/4000

Pull

9.84 - 17.72 (250 - 450)

2400

CL4

Push

0 - 11.81 (0 - 300)

1350

2400/2400

Pull

0 - 11.81 (0 - 300)

1200

FB1

Push

13.58 (345)

2200

5400/4000

Pull

13.58 (345)

2800

FB2

Push

13.58 (345)

3200

5400/4000

Pull

13.58 (345)

2800

FB1 (9.84 in 

(250mm))

Push

9.84 (250)

2900

5400/4000

Pull

9.84 (250)

2800

FB2 (9.84 in 

(250mm))

Push

9.84 (250)

3200

5400/4000

Pull

9.84 (250)

2800

IP1

Push

-

3200

5400/4000

Pull

-

3000

IP2

Push

-

1350

2400/2400

Pull

-

1200

CL5 hybrid 

clamping

Push

11.81 - (300 - 400)

2700

2400/2400

Pull

11.81 - (300 - 400)

2700

CL2 without 

substructure 

support

Push

0 - 3.94 (0 - 100)

1200

2400/2400

Pull

0 - 3.94 (0 - 100)

1100

1

 Distance between outer edge of module and middle of the clamp. 

² Describes the maximum module surface load (vertical to the module surface) regarding safety factors (e.g. EUROCODE). For this 
purpose, the load value determined by load tests according to various criteria: laminate overlay, plastic deformation, module failure, 
and were divided with a safety factor. The minimum calculated load value corresponds to the maximum permitted load.

UNTING oPTIoN CL1

 

Ä

Ensure, that the subconstruction does not run below the junction box.

 

Ä

Ensure, that the connection cables of the junction box don‘t run between laminate and substructure.

MoUNTING oPTIoN CL1 ExTENDED

 

Ä

Ensure, that there’s distance of minimum 1.77 in (45 mm) between laminate backside and subconstruction respectively 
that the distance between module frame backside and substructure is minimum 0.79 in (20 mm).

 

Ä

Ensure, that the connection cables of the junction box don‘t run between laminate and substructure.

MoUNTING oPTIoN CL4

 

Ä

Ensure, that the subconstruction runs exactly below the frame, not below the laminate (module less frame).

MoUNTING oPTIoNS FB1 AND FB2

 

Ä

Ensure, that the connection cables of the junction box don‘t run between laminate and substructure.

• 

Use M8 corrosion-proof screws and washers (diameter 0.63 in (16 mm)).

Summary of Contents for Q.PLUS-G4

Page 1: ...Valid for North America Q Pro G4 Q PLUS G4 Q PRO BFR G4 Q PRO BLK G4 Installation and Operation Manual ...

Page 2: ...a pro cedure you check the results of said procedure Prohibited Beware of possible danger or damage Categories Danger Risk of fatal injury Attention Risk of serious injury or damage to property Note Risk of damage to product Units Where both metric and U S units for example inches are shown metric units are definitive References to Data Sheet or Module Data Sheet refer to the Module Data Sheet app...

Page 3: ... solar power system It may be necessary to carry out a structural analysis for the entire project Ä Ä If your questions are not satisfactorily answered in the manual please contact your system supplier Additional information can be found on our website at www q cells com Information for the Operator Ä Ä Please keep this manual for the entire life of the solar power system Ä Ä Please contact your s...

Page 4: ...e are compatible Clamp System Requirements Use customary clamps that satisfy the following requirements Clamp width 1 57in 40 mm Clamp height compliant with a 1 26in 32 mm frame height Clamp depth 0 28 0 47in 7 12 mm Clamps are not in contact with the front glass Clamps do not deform the frame Clamps that satisfy the structural requirements of the installation site Long term stable clamps that sec...

Page 5: ...t Push 0 3 94 0 100 1200 2400 2400 Pull 0 3 94 0 100 1100 1 Distance between outer edge of module and middle of the clamp Describes the maximum module surface load vertical to the module surface regarding safety factors e g EUROCODE For this purpose the load value determined by load tests according to various criteria laminate overlay plastic deformation module failure and were divided with a safe...

Page 6: ...al Code for an additional multiplying factor of 125 percent 80 percent derating which might be applicable Ä Ä Please follow the valid national guidelines for the installation of electrical systems refer to section 690 8 of the NEC for an additional multiplying factor of 125 percent 80 percent derating which may be applicable Series Connection Connection of modules in series is only permitted up to...

Page 7: ...ule damage may occur Ä Ä Never step on modules Ä Ä Do not subject modules to any mechanical stress Ä Ä Do not allow any objects to fall onto modules 3 1 Safety and transport 3 Installation Danger Risk of fatal injury due to electric shock Ä Ä Block off the installation zone Ä Ä Keep children and unauthorized individuals away from the solar power system Danger Risk of fatal injury due to electric s...

Page 8: ...m the separation of a closed circuit These can result in life threatening injuries The danger increases when several modules are connected in series Ä Ä Please ensure that the entire open circuit voltage is active even at low levels of solar irradiation Ä Ä Please follow the valid national regulations and safety guidelines for the installation of electrical devices and systems Ä Ä Please make sure...

Page 9: ...ified tools of the manufacturer Tyco or Multicontact adequate for PV4 plug type 2 Cover the modules to be disconnected 4 2 Electrical installation safety 4 ELECTRICAL CONNECTION Ä Ä Use solar cables for the connection at the junction box outlet Ä Ä Use the same inverter compatible plugs SOLAR Note Module damage may occur Ä Ä Ensure that the cabling is not under stress Ä Ä Ensure that the cables do...

Page 10: ...depend on multiple factors Option A Use of a grounding lug A listed grounding lug can be bonded to the frame using the grounding holes pre drilled in the frame These holes are marked Dimensions shown are in inches 0 1 7 7 0 0 0 8 0 0 08 0 79 0 47 0 08 PV Laminate Backing Nut Stainless Steel Toothed Lock Washer Stainless Steel or tin plated metal Grounding Lug Stainless Steel Equipment Grounding Co...

Page 11: ...t and live modules Ä Ä Only clean modules that have cooled down Ä Ä Do not carry or wear any electrically conductive parts WARNING Risk of falling due to unsecured access Ä Ä Never access the installation area alone or without taking adequate security precautions Ä Ä Please commission a trade specialist Clean the modules as follows NOTE Module surface damage may occur Ä Ä Remove snow and ice witho...

Page 12: ...orp 300 Spectrum Center Drive Suite 1250 Irvine CA 92618 USA TEL 1 848 748 59 96 EMAIL q cells usa q cells com WEB www q cells us Subject to change without notice Hanwha Q CELLS GmbH Installation manual G4 modules_2015 02_Rev01_NA ...

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