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INSTALLATION AND OPERATION MANUAL FOR FLAT ROOF SYSTEM Q.FLAT-G5 – Q CELLS

INSTALLATION AND OPERATION MANUAL FOR FLAT ROOF SYSTEM Q.FLAT-G5 – Q CELLS

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2  SAFETY INFORMATION

NOTE! Damage to the modules!

 

Ä

Do not stack modules.

NOTE! Damage to the modules!

 

Ä

Do not install modules near flammable or 
corrosive gases/vapours.

 

Ä

Do not install modules in close proximity to air 
conditioning systems.

NOTE! Damage to the modules!

 

Ä

Do not drop modules.

NOTE! Damage to the modules!

 

Ä

Modifications to the modules may only be carried 
out if they have been confirmed by Q CELLS in 
writing.

confirmation
letter

NOTE! Damage to the modules!

 

Ä

Never step on modules.

 

Ä

Do not apply mechanical loads to modules.

 

Ä

Do not drop objects onto modules.

2.1  SAFETY AND TRANSPORT

3  PLANNING

3.1  REQUIREMENTS

This document allows you to plan your Q.FLAT-G5 flat roof 
system in conjunction with the Q CELLS ROOFTOP PLANNER. 
Please contact your Q CELLS sales representative to use the 
Q CELLS ROOFTOP PLANNER design program.

Installation location

Please note the following information regarding the installation 
location:

• 

Q CELLS solar modules have been tested for safe operation 
in temperate climates in accordance with IEC 61215.

• 

Q CELLS solar modules are not explosion-proof operating 
equipment.

 

Ä

Do not operate solar modules near flammable gases or vapours 
(gas containers, petrol stations).

 

Ä

Do not install solar modules in enclosed spaces.

 

Ä

Do not install solar modules in locations where backwater 
can build up (e.g. flood zones).

 

Ä

Solar modules cannot be used as a substitute for standard 
roof covers (for example, solar modules are not impermeable 
to water).

 

Ä

Do not install solar modules in close proximity to air condi-
tioning systems.

 

Ä

Do not install solar modules at altitudes exceeding 4000 m 
above sea level.

 

Ä

Do not allow chemical substances (e.g. oil, solvents, etc.) to 
come into contact with parts of the module. Only substances 
approved by Q CELLS may be used during assembly, operation 
and maintenance.

Absence of shadowing

Optimum insolation is required for maximum energy output:

 

Ä

Position each solar module so that they face the sky on the 
front.

 

Ä

Avoid shadowing (e.g. due to buildings, chimneys, trees). 

 

Ä

Avoid partial shading (e.g. due to overhead lines, dirt, snow, 
plants).

Application limits

The Q.FLAT-G5 is designed for the following applications:

 

Ä

Operating temperatures from –40 °C to +85 °C (–40 °F to 
+185 °F). 

 

Ä

Wind impact pressure to q

p

=1.0 kN/m² (according to DIN EN 

1990), snow load on the roof to s

k

=2.0 kN/m² (according to 

DIN EN 1990).

Module selection

• 

Q.FLAT-G5 may only be installed with Q CELLS solar 
modules with the dimensions 1670 mm × 1000 mm × 32 mm 
(e.g. Q.PEAK-G4.1) or 1685 mm × 1000 mm × 32 mm (e.g. 
Q.PEAK DUO-G5), including frame. 

• 

The latest version of the product data sheet is always decisive.

 

Ä

Refer to the product data sheet for detailed electrical char-
acteristics.

 

Ä

Only wire solar modules of the same type and power class 
together.

Fuses and cable cross-sections

 

Ä

The design of the fuses, cable cross-sections and other 
electrical operating equipment must comply with DIN VDE 
0100-712 and be carried out by a suitably qualified profes-
sional electrician.

Series connection

Series connection of the solar modules is only permissible up to 
the maximum system voltage specified in the current version of 
the data sheet as amended.

 

Ä

Ensure that the system voltage is not exceeded under any 
operating conditions.

Roof suitability and protection

Q CELLS assumes no liability for the general suitability or pro-
tection of the roof when using the Q.FLAT-G5 flat roof system. 

NOTE

!

 

During the verification of slip resistance, a static friction coef-
ficient of 

μ

 = 0.50 is established for the Q.FLAT-G5.

 

Ä

If this is not achieved with the existing roof, please contact 
Q CELLS to correct this for the planning phase.

 

Ä

Use the document “Determining the static friction coefficient” 
to determine the static friction coefficient.

 

Ä

Please note that the supplied building protection mat can be 
combined with the roof cover. An aluminium-clad building 
protection mat requires a foil roof cladding in order to prevent 
plasticizer migration and accelerated ageing.

Regarding bulging of the roofing foil under wind-suction loads 
(ballooning effect): 

• 

in the absence of a sufficient bond between the roof foil and 
the roof structure, low pressure in roof areas exposed to the 
wind can cause bulges to form in the roofing foil. In extreme 
cases, this can lead to movement of the Q.FLAT-G5 flat roof 
system.

 

Ä

Appropriate on-site safety measures must be taken to prevent 
this.

 

Ä

Make sure that a sufficiently large gap is retained between the 
roof cladding and loaded ballast carriers if the roof surfaces 
are uneven.

Summary of Contents for Q.FLAT-G5

Page 1: ...INSTALLATION AND OPERATION MANUAL Q FLAT G5 Flat Roof System Valid for Africa Europe Latin America South America ...

Page 2: ... CELLS GmbH or one of its certified contractual partners DANGER Danger to life due to electric shock Ä Ä Use of the Q FLAT G5 in a manner that is not authorised by HanwhaQ CELLSGmbH inparticulartheuseofsolarmodules that are not expressly approved may lead to personal injury property damage and loss of output Safety regulations The operator of the Q FLAT G5 is responsible for compliance with all re...

Page 3: ... components that may form part of the overall solar system If necessary structural analyses must be created for the entire project Ä Ä If you have any questions that are not answered within the scope of this manual please direct them to your designated contact partner Forfurtherinformation pleasevisitourwebsiteatwww q cells com Information for the operator Ä Ä Register your Q FLAT G5 immediately h...

Page 4: ...irt snow plants Application limits The Q FLAT G5 is designed for the following applications Ä Ä Operating temperatures from 40 C to 85 C 40 F to 185 F Ä Ä Wind impact pressure to qp 1 0kN m according to DIN EN 1990 snow load on the roof to sk 2 0kN m according to DIN EN 1990 Module selection Q FLAT G5 may only be installed with Q CELLS solar modules with the dimensions 1670mm 1000mm 32mm e g Q PEA...

Page 5: ... 0100 410 3 9 can therefore be omitted However to increase safety on the roof and make it easier to carry out the insulation measurement during the regular repeat tests on the system we recommend realising a potential equalisation with our accessory cables and connecting the entire system to the main earthing rail at a point with minimum 6mm CU cables Ä Ä The optional potential equalisation can be...

Page 6: ...steel Q FLAT G5 screws for Ground profile connector 20005300 stainless steel Q FLAT G5 cap nuts for Ground profile connector ON REQUEST Q CELLS static friction kit 3 PLANNING 3 3 TECHNICAL DATA SPECIFICATION DESCRIPTION Application range Flat roofs with bitumen and sheet cladding as well as on concrete or gravel Maximum roof pitch Up to 5 Maximum roof height 35m Type of mounting Ballasted penetrat...

Page 7: ...design can be completed with just one program Snow and wind load zones are automatically suggested and the geographical situ ations are taken into consideration The Q CELLS ROOFTOP PLANNER provides Solar module design plan Wiring diagram Inverter diagram Ballast plan Parts list Structural analyses according to Eurocode 5 and wind surveys taking into account the snow and wind load zones Ä Ä Correct...

Page 8: ...t tools and aids that are not included in the scope of supply are required for installation of the Q FLAT G5 We recommend providing and using the following materials before installing the Q FLAT G5 FIGURE TOOL FIGURE TOOL Cordless screwdriver Gloves Hexagon bit IS 6 Tape measure Torque wrench Chalk line Ring spanner Open ended spanner SW 10 Ballast e g walkway plates deep kerbs paving stones or gr...

Page 9: ...e field Ä Ä Take note of edge distances and roof structures Ä Ä Compare the measurement with project documents Ä Ä In case of queries Contact your Q CELLS representative Aids tools Project report layout plan Ä Ä Fold up the middle support column and pull upwards Ä Ä Press the hinge down as far as it will go in order to close off the folding mechanism Ä Ä Fold up the middle support column on the op...

Page 10: ...g to steps 5 and 6 The ground profile holds the ballast carrier on both sides NOTE For better differentiation ballast carriers for 60 cell modules are marked with a notch or semicircular recess on the end of the ballast carrier Ä Ä Check whether the correct ballast carriers have been supplied Ä Ä Mount remaining ground profiles and ballast carriers in the same way and align until the planned field...

Page 11: ...for ballast carrier position B NOTE Damage to the roof Ä Ä Do not drop ballast elements onto the roof cover Ä Ä Make sure that the ballast does not come into contact with the roof cover Ä Ä Comply with the maximum ballast height of 120mm Ballast with walkway plates Ä Ä Place ballast stones flush on the ballast carriers in accordance with the ballast plan Aids tools Layout plan ballast plan Ballast...

Page 12: ...es DANGER Danger to life due to electric shock Ä Ä Never open the junction box Ä Ä Do not remove the bypass diodes DANGER Danger to life due to electric shock Ä Ä Never touch live contacts with your bare hands Ä Ä Protect plugs with protective caps provided until connection DANGER Danger to life due to electric shock Ä Ä Insulate bare cable ends Ä Ä Only connect cables with plugs DANGER Danger to ...

Page 13: ...ve a 180 string rotation from row to row 3 String 1 Row 1 East 180 180 180 180 180 180 String 2 Row 1 West String 1 Row 2 East String 2 Row 2 West Label Label Label Label Label Label Label Label Label Label Label Label Ä Ä Ensure the correct module types are used see Module selection on page 7 NOTE The orientation of the modules in the neighbouring rows must be observed Ä Ä Plan the wiring of the ...

Page 14: ...with the end clamp Ä Ä Screw end clamps with pre assembled screw to each ground profile Ä Ä The terminals clamps function as edge and centre terminals Optional potential equalisation Ä Ä Raise screw and push fork of the long potential equalisation cable under the screw head Ä Ä Tighten screw together with potential equalisation cable and thus connect the ground profiles electrically Ä Ä Insert mod...

Page 15: ...ing WARNING Danger of falling due to unsecured roof access Ä Ä Never enter the installation area alone or when unsecured Ä Ä Commission the services of a specialist company NOTE Modular surface can become damaged Clean the modules as follows Ä Ä Remove snow and ice carefully and without using force e g with a soft broom Ä Ä Do not scrape off dirt Ä Ä Rinse off dirt with lukewarm water dust foliage...

Page 16: ...ur solar modules are disposed of in compliance with local disposal regulations Ä Ä Do not attempt to decommission the modules by yourself Ä Ä Commission the services of a specialist company Sources 1 Klaus Jürgen Schneider Construction tables for engineers Werner Verlag Edition 22 2 Ing Büro Dr Siebert Systematic Calculations Q Flat G5 Retaining System PV 3 Prof Dr Ing H Ruscheweyh Wind tunnel tes...

Page 17: ...alheim Sonnenallee 17 21 06766 Bitterfeld Wolfen Germany TEL 49 0 34946699 23222 FAX 49 0 34946699 23000 EMAIL sales q cells com WEB www q cells com Modifications reserved Q CELLS Installation manual_Q FLAT G5_2019 06_Rev01_EN ...

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