Pylontech PowerCube-M1 Operation Manual Download

Page: 36 / 36

Pylon Technologies Co., Ltd.

No. 73, Lane 887, ZuChongzhi Road, Zhangjiang Hi-Tech Park
Pudong, Shanghai 201203, China

+86-21-51317697 |

+86-21-51317698

[email protected]

www.pylontech.com.cn

Summary of Contents for PowerCube-M1

Page 1: ...Lithium Ion Phosphate Energy Storage System PowerCube M1 Operation Manual Information Version 2 2...

Page 2: ...Diagram between BMS and battery modules 4 3 INSTALLATION 5 3 1 Tools 5 3 2 Safety Gear 5 3 3 System Working Environments Checking 6 3 3 1 Cleaning 6 3 3 2 Temperature 6 3 3 3 Cooling System 6 3 3 4 He...

Page 3: ...en MBMS and BMS battery string qty 1 32 set 14 3 6 3 4 MBMS Communication Mode 15 3 6 4 System turns on 16 3 6 5 System turns off 17 4 SYSTEM DEBUG 20 5 MAINTENANCE 21 5 1 Trouble Shooting 21 5 2 Repl...

Page 4: ...gulations and directives 1 1 Symbol Danger Lethal voltage Battery strings will produce high voltage DC power and can cause a lethal voltage and an electric shock Only qualified person can perform the...

Page 5: ...mperature range 10 40 Optimum temperature 18 28 Out of the working temperature range may cause the battery reduces the cycle of life even cause the battery system over low temperature alarm or protect...

Page 6: ...Capacity AH 148 11 Battery Module Cell Series Quantity pcs 10 12 Battery System Charge Upper Voltage Vdc 828 0 13 Battery System Charge Current Standard 29 6 14 Battery System Charge Current Normal 74...

Page 7: ...allel connection by CAN communication between MBMS and BMS diagram battery string qty conne 2 2 2 Multi battery string parallel connection by Ethernet communication between MBMS and BMS diagram batter...

Page 8: ...crew Driver Set Electric Screw Driver Adjustable Wrench Sleeve Piece 1000VDC Multimeter NOTE Use properly insulated tools to prevent accidental electric shock or short circuits If insulated tools are...

Page 9: ...system over low temperature alarm or protection 3 3 3 Cooling System The room must be equipped with cooling system Caution Out of the working temperature range may cause the battery reduces the cycle...

Page 10: ...List Power Cable Battery Module and Main Controller Serial Connection Orange 0 19m 1 0AWG 2 Orange Surlok Terminal pcs 1 Power Cable Battery Module and Main Controller Serial Connection Black 0 32m 1...

Page 11: ...per 5th Class Twisted pair Wire RJ45 pcs 1 External Battery CAN Communication Cable direct Black 3 5m Super 5th Class Twisted pair Wire 2 RJ45 terminal pcs 1 External Power Cable Orange 3 5m 1 0AWG SU...

Page 12: ...nd placement of the battery module Single battery module is 48kg If without handling tools must more than 2 men to handling with it If install in high place of the rack it must more than 3 men 3 5 2 H...

Page 13: ...module BMS and all battery modules Install the control module BMS and all battery modules in Each module uses 4 screws to fix it 3 5 5 Install the MBMS into a 19 standard rack If configured Install t...

Page 14: ...ctly touch between the module s surface and rack s surface So it needn t grounding cables at all If uses normal rack remove the paint at the corresponding place Rack Grounding If there is a grounding...

Page 15: ...em configured PowerCube M1 6 set The communication between PowerCube M1s uses CAN cascade communication mode The communication between the MBMS and the BMS of 1st PowerCube M1 uses CAN communication m...

Page 16: ...y M set A When system configured PowerCube M1 h set The communication between PowerCube M1s and MBMS uses Ethernet Switch by LAN communication Ethernet communication between MBMS and BMS Cable Diagram...

Page 17: ...1 Under communication for single BMS battery string qty 1 set The BMS s first five bits must set in below BMS s Address Configure Table The last BMS s terminal resistance must set in 1 X 1 The addres...

Page 18: ...MBMS Communication Mode In some project it configures multi Energy Storage Systems In this case will have multi MBMS The address of MBMS must follow MBMS s Address Configure Table Battery String Addr...

Page 19: ...n And the UPS is power supplying 2 Switch the external power or PCS on to sure all the power equipment can work normally 3 Turn on the 1st BMS Battery Control Modules of battery string The second BMS...

Page 20: ...check MBMS is working The STATUS lamp will light green The Power Relays in BMS will switch ON after 30 seconds when the MBMS was turned ON The STATUS lamp of the BMS will light green When the voltage...

Page 21: ...er in system battery modules Otherwise the system need long time to do the balance for this replaced battery module Warning Do not turn off the Power OUTPUT Switch during normal running condition Othe...

Page 22: ...19 32 19PIMV0802 After installation do not forget to register online for full warranty www pylontech com cn service support...

Page 23: ...S system and communicated devices normal or not has alarm or not Power Conversion System Test Before conjoint test must test the Inverter System turn on progress at first And check the parameters meet...

Page 24: ...s lighting red and some the battery module s status LED is lighting green but some is lighting red This battery string is under protection It is possible Over Current Over Voltage Low Voltage Over Tem...

Page 25: ...be actuation The control wire of output relay is broken Check the wire of output relay got loose or broken Fix it Or change the control module BMS module 9 Turn on the BMS The one and the following of...

Page 26: ...rogress refer to chapter 3 6 5 5 2 1 3 Pull out the Plug of Power Cable Pull out the plug of communication cable Danger the power cables and plugs still have high voltage DC power from serial connecte...

Page 27: ...cation plugs Danger the power cables still have high voltage DC power from another battery modules must be careful to handle the Power plugs 5 2 2 3 Dismantle the 4 screws of the battery module s fron...

Page 28: ...ystem through the monitor system Check the system abnormal voltage or not For example Single cell s voltage is abnormal high or low 5 3 2 SOC Inspection Periodical Maintenance Check the SOC of battery...

Page 29: ...V0802 protection or not and analysis its reason 5 3 7 Shutdown and Maintenance Periodical Maintenance Some battery function must be restart the ESS then can do the maintenance So it must minimal 6 mon...

Page 30: ...and charge interval shall not exceed 6 months Caution If not follow the above instructions to long term store the battery will reduce the life cycle of the battery 7 Shipment For single battery cell w...

Page 31: ...28 32 19PIMV0802 Annex 1 Cable connection diagram 6 set...

Page 32: ...29 32 19PIMV0802 Annex 2 Ethernet communication between MBMS and BMS Cable Diagram 6set...

Page 33: ...ble between each BMS to the PCS or confluence cabinet Refer to chapter 3 6 2 1 or 3 6 2 2 8 Connect power cables of each battery string Refer to chapter 3 6 2 1 or 3 6 2 2 9 Connect communication cabl...

Page 34: ...orking normally Then switch the MBMS on The MBMS will self check and check each battery string one by one Refer to chapter 3 6 4 19 The first installation should do full charging progress After MBMS h...

Page 35: ...current through this battery string Refer to chapter 3 6 5 2 Turn off the Power Output Switch of the BMS Refer to chapter 3 6 5 3 Turn off the Power Switch of the BMS Refer to chapter 3 6 5 4 Turn of...

Page 36: ...Pylon Technologies Co Ltd No 73 Lane 887 ZuChongzhi Road Zhangjiang Hi Tech Park Pudong Shanghai 201203 China T 86 21 51317697 F 86 21 51317698 E service pylontech com cn W www pylontech com cn...

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