Pylontech Force-H1 Operation Manual Download

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SYSTEM DEBUG ................................................................................................................................ 28

MAINTENANCE ................................................................................................................................ 30

5.1 Trouble Shooting:

............................................................................................................. 30

5.2 Replacement of main component

........................................................................... 31

5.2.1 Replacement of Battery Module

............................................................................ 31

5.2.2 Replacement of Control Module (BMS)

................................................................ 33

5.3 Battery Maintenance

..................................................................................................... 34

STORAGE RECOMMENDATIONS..................................................................................................... 35

SHIPMENT ......................................................................................................................................... 35

ANNEX 1: INSTALLATION AND SYSTEM TURN ON PROGRESS LIST .......................................................... 36

ANNEX 2: SYSTEM TURN OFF PROGRESS LIST ........................................................................................... 37

Summary of Contents for Force-H1

Page 1: ...Lithium Ion Phosphate Energy Storage System Force H1 Operation Manual Information Version 2 3 20PIFH0303...

Page 2: ......

Page 3: ...9 LED Indicators Instructions 10 Definition of RJ45 Port Pin 13 2 3 System Diagram 13 3 INSTALLATION 14 3 1 Tools 14 3 2 Safety Gear 14 3 3 System Working Environments Checking 15 3 3 1 Cleaning 15 3...

Page 4: ...t of main component 31 5 2 1 Replacement of Battery Module 31 5 2 2 Replacement of Control Module BMS 33 5 3 Battery Maintenance 34 6 STORAGE RECOMMENDATIONS 35 7 SHIPMENT 35 ANNEX 1 INSTALLATION AND...

Page 5: ...of this manual and other related documents knowledge of the local regulations and directives Skills of Qualified Personnel Qualified personnel must have the following skills injury or death to the ope...

Page 6: ...l out the connectors while the system is working De energize from all multiple power sources and verify that there is no voltage Caution Risk of battery system failure or life cycle reduces Symbol in...

Page 7: ...e label Symbol in label Label for Waste Electrical and Electronic Equipment WEEE Directive 2012 19 EU Symbol in label The certificate label for EMC Symbol in label The certificate label for Safety by...

Page 8: ...s will lead to a further faulty damage to battery Reminding 1 It is very important and necessary to read the user manual carefully in the accessories before installing or using battery Failure to do s...

Page 9: ...system must be well ground and the resistance must be less than 100m 6 Please ensured the electrical parameters of battery system are compatible to related equipment 7 Keep the battery away from water...

Page 10: ...one of the new energy storage products developed and produced by Pylontech It can be used to support reliable power for various types of equipment and systems Force H1 is especially suitable for thos...

Page 11: ...urrent Amps Standard 14 8 Charge Discharge Current Amps Normal 37 Charge Discharge Current Amps Max 15s 40 Battery System Discharge lower Voltage Vdc 130 5 174 217 5 261 304 5 Battery System DC Rate P...

Page 12: ...odule Capacity Ah 74 Battery Module Serial Cell Quantity pcs 15 Battery Cell Voltage Vdc 3 2 Battery Cell Capacity AH 37 Dimension W D H mm 600 380 170 Weight kg 36 Operation Life 15 Years Operation C...

Page 13: ...ort Press Display the LED panel for 20sec Long Press more than 5sec When status LED fast flashes blue loss the button then it is 115200 baud rate of RS485 When status LED fast flashes orange loss the...

Page 14: ...Module Status off See trouble shooting steps in section 5 1 Black start success Blue fast flashing Off Black start failure Orange Fast flashing Off See trouble shooting steps in section 5 1 Communica...

Page 15: ...ircuit must wait more than 30min then can turn on it again otherwise may cause the breaker damage Start Start function press more than 5sec until the buzzer rings to turn on controller Black start fun...

Page 16: ...DM MCS0 MCS7 802 1 1n 20MHz Channel spacing 5MHZ Type of antenna 2 4G IPEX SMA Antenna Power Terminal Connect power cables of battery system with Inverter Communication Terminal RS485 CAN RS232 RS485...

Page 17: ...13 34 Definition of RJ45 Port Pin No CAN RS485 RS232 1 2 GND 3 TX 4 CANH 5 CANL 6 RX 7 RS485A 8 RS485B 2 3 System Diagram...

Page 18: ...600VDC Multimeter NOTE Use properly insulated tools to prevent accidental electric shock or short circuits If insulated tools are not available cover the entire exposed metal surfaces with available i...

Page 19: ...grounding of the cabin is stable and reliable The resistance of the grounding system must 100m 3 4 Handling and placement Warning The battery pile s power terminals are high voltage DC It must be ins...

Page 20: ...tes A Force H1 system working temperature range 0 50 Optimum temperature 18 28 Do not place the battery system in direct sun light It is suggested to build sunshade equipment In cold area the heating...

Page 21: ...17 34 3 4 4 Mounting and installation of the base The base must be fixed installed on the basement with 4pcs M8 80 foundation bolts Battery rack basement holes bitmap unit mm...

Page 22: ...ommunication connection between the batteries and BMS Controller are automatically connected when the battery controller module is mount over the other Caution If hands under this red marked side hand...

Page 23: ...19 34 3 4 6 Installation of the metal bracket for the system In control module s package has 2pcs short and 2pcs long metal brackets Fix these metal brackets at the both back side corners...

Page 24: ...20 34...

Page 25: ...21 34...

Page 26: ...22 34 3 4 7 Locking of the control Module s fix screw of left and right side...

Page 27: ...ot reverse connection Otherwise it will cause personal injury Danger No short circuit or reserved connection of the battery system s positive and negative port Caution Wrong communication cables conne...

Page 28: ...24 34 Grounding cable must 10AWG The cable shall be copper with yellow green color...

Page 29: ...ower cable uses water proofed connectors To disconnect a special tool is required Do not pull out directly Note Communication cable uses RJ45 connector and water proofed cover M19 RJ45 matched with co...

Page 30: ...least 5 seconds or until buzzer rings Battery takes 10 30s for self checking If inverter is turned on by AC or PV source then most inverter can setup communication with BMS automatically in this case...

Page 31: ...ibration purpose Caution it is suggested to fully charge the whole Battery Energy Storage System BESS first after installation or after long time storage without charging Depending on the soc level th...

Page 32: ...of debug Turn on the BESS system refer to chapter 3 Before turn on the whole BESS system turn on the load is not allowed Remark Except the BESS if other equipment have its own system turn on step must...

Page 33: ...29 34...

Page 34: ...failure DC side has a voltage but voltage difference with the battery system is higher than 20V Make sure no DC voltage or set correct DC voltage before press start button Then follow turn on process...

Page 35: ...debug Can t find out failure point or can t check Please contact with distributor or Pylontech Once a certain failure detected following the trouble shooting steps shut down the battery string first b...

Page 36: ...et still have high voltage DC power from serial connected battery modules battery module can t be turned off Handle above the red marked edgings of the both side of these battery modules and control m...

Page 37: ...g s power Must confirm the D and D terminal are without power The turn off progress refer to chapter 3 6 5 5 2 2 2 Dismantle D and D Power Cable Communication Cable and Grounding Cable 5 2 2 3 Dismant...

Page 38: ...bles has broken aging getting loose or not 5 3 4 Balancing Periodical Maintenance The battery strings will become unbalance if long time not be full charged Solution every 3 month should do the balanc...

Page 39: ...rval shall not exceed 6 months Caution If not follow the above instructions for long term store the battery The cycle life will have relative heavily reduction 7 Shipment Battery module will pre charg...

Page 40: ...chapter 3 4 5 5 Battery system are fixed Refer to chapter 3 4 6 6 Control Module BMS and Battery Module are installed well Refer to chapter 3 4 7 7 Connect D and D between BMS to the inverter PCS or c...

Page 41: ...through inverter s control panel Refer to chapter 3 5 4 2 Turn off the switch between inverter and this battery string Force H1 or turn off the power switch of inverter to make sure no current through...

Page 42: ......

Page 43: ...Pylon Technologies Co Ltd No 73 Lane 887 ZuChongzhi Road Zhangjiang Hi Tech Park Pudong Shanghai 201203 China T 86 21 51317699 F 86 21 51317698 E service pylontech com cn W www pylontech com cn...

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