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  PV500-17  05-2000 

Section 17 

4

MAXIM

 

 

MAINTENANCE AND SAFETY INSPECTIONS  (continued)

 

 

Periodic Inspection of Operation Components  (continued)

 

 

CAUTION:  THE RELIEF VALVE IS A PRIMARY SAFETY DEVICE. 

 

2. 

The temperature and pressure relief 

valve may be checked by slowly lifting the 
seat lever on top of the valve to determine 
its condition for safe operation. The 
openings inside the valve may become 
restricted by a buildup  of scale and 
become inoperative. If the valve does not 
open and close properly when tested, it 
must be replaced. Replace the relief valve 
with like kind or one meeting the 
requirements stated on the rating decal 
located adjacent to the relief valve. 

 
3. 

A table of periodic safety inspections 

is an attachment of this manual for ease of 
reference by the building service technician 
or licensed equipment operator. Since 
water 

 

heater designs vary, only some of these 
listed inspections may be appropriate for 
your particular model. 

 
4. 

PVI strongly recommends the 

recording of significant events, such as 
maintenance or repair actions and safety 
inspections, and encourage the 
preparation of an event log for this 
purpose. All recorded events should be 
dated, fully described, and signed by the 
individual performing the service, repair, or 
inspection.  (See Table 17-1, page 5 for 
sample of Inspection Record.) 

 

CALL YOUR PVI CUSTOMER SERVICE 

REPRESENTATIVE IF YOU HAVE ANY 
QUESTIONS. (1-800-433-5654) 

  
 

Instructions for Taking Water Heater Out of Service 

 
Extended shutdown of the appliance and 
restarting are as follows: 
 
A.  Turn off all power and fuel supplies. 
 
B.  Drain and flush tank as previously 

discussed. 

C.  Tag power switch(es) that fuel is off and 

tank is empty. 

 
D.  Refill tank with water and turn fuel and 

power switch(es) on to restart. Reset all 
controls and conduct start-up of the 
appliance as discussed in the previous 
pages. 

 
 

 

ELECTRICAL 

 

1.  Wiring to the unit should conform to the 

National Electrical Code or the code 
legally authorized in your locality. A fused 
disconnect switch should be used for 
water heater control. Service wiring 
connections of 120V, 1 phase, 60 Hz. are 
located in the enclosure on the water 
heater. 

 
 

 
NOTE:  Use only copper wire of proper 

sizing for incoming service. Damage 
resulting from use of aluminum wiring 
will be excluded from coverage under 
the warranty of this unit.

 

Summary of Contents for MAXIM

Page 1: ...WITCH NOT FURNISHED BY PVI CAUTION Temperatures higher than 130 F increase the risk of scald injury IMPORTANT Clearance to unprotected combustible material must be 8 min at top sides and rear and 24 min in front MAXIM FOR YOUR SAFETY WHAT TO DO WHEN YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electrical switch DO NOT use any phone in your building IMMEDIATELY call your gas sup...

Page 2: ...NVESTIGATING THE CAUSE OF ANY REPORTED OCCURRENCES OF DELAYED IGNITION 1 Using an appropriate bubble detection solution thoroughly coat all gas train pipe connections If any bubbles are detected the leaking connection must be tightened recoated and rechecked to assure stoppage of the leak 2 Attach a manometer to measure gas pressure at the manual gas shutoff valve located just upstream of the gas ...

Page 3: ...ndhole for inspection and cleaning See Figure 17 1 page 1 To inspect tank for scale buildup remove the handhole cover If scale is present it can be loosened with a high pressure stream of water The smaller pieces can be flushed through the drain and the larger pieces removed by hand through the handhole The frequency of inspections will be determined by the rate of scale buildup Intervals of 30 60...

Page 4: ... safety inspections and encourage the preparation of an event log for this purpose All recorded events should be dated fully described and signed by the individual performing the service repair or inspection See Table 17 1 page 5 for sample of Inspection Record CALL YOUR PVI CUSTOMER SERVICE REPRESENTATIVE IF YOU HAVE ANY QUESTIONS 1 800 433 5654 Instructions for Taking Water Heater Out of Service...

Page 5: ...SPECTION TANK FLUSH CLEANOUT TANK FITTING INSPECTION VENT INSPECTION THERMOSTAT INSPECTION GAS TRAIN LEAK TEST Recommended Inspection Intervals YEARLY 6 MONTHS 6 MONTHS 3 MONTHS 6 MONTHS YEARLY YEARLY YEARLY TABLE 17 1 NOTE Burner Inspection and Combustion Analysis should be done by a factory authorized service person ...

Page 6: ...ervice agency to ensure safe and efficient operation TYPICAL CONSTRUCTION FIGURE 17 2 1 FAN HOUSING 9 AIR PROVING SWITCH 2 AIR DAMPER 10 DAMPER ADJUSTMENT KNOB 3 GAS NOZZLE ASSEMBLY 11 MANUAL SHUTOFF VALVES 4 PRESSURE PLATE 12 GAS PRESSURE REGULATOR 5 BLAST TUBE BURNER HOUSING JUNCTION 13 GAS VALVE 6 IGNITION TRANSFORMER 14 AUXILIARY GAS VALVE 7 IGNITION ELECTRODE 15 MAIN GAS TRAIN 8 FLAME SENSING...

Page 7: ...es and pressure plate attached Disconnect the electrode wires and take care not to damage the insulation on the electrodes 7 With the electrodes exposed check them for the proper settings as called for in Figure 17 3 page 8 Check for any hairline cracks in the insulators Should replacement of burner electrodes be required certain procedures must be followed In all cases removal of the electrodes i...

Page 8: ...let pressure of the burner This is the pressure measured before all components in the gas train The manometer must stay connected throughout the testing as the inlet pressure must be monitored during the firing of the burner Record static pressure it must not exceed 14 W C Pressures above this could cause damage to the diaphragm in the gas valve or pressure regulator 15 Burners with pilot inputs o...

Page 9: ...rners is 8 W C flow If the required manifold cannot be reached check the inlet pressure It should be a minimum of that shown on the heater decal with the burner running on full input It is important that the incoming pressure does not fall below these minimums or nuisance control lockouts could occur NOTE Where low gas pressure is a problem special arrangements may have been made to fire the burne...

Page 10: ...pening and read gross stack temperature maximum gross stack is to be 450 F minimum net stack is to be 300 F NOTE net temperature is the total stack temperature less room temperature If an excessively high gross stack temperature is recorded check the flue tubes for turbulators i Make sure the air shutter is locked securely in place 18 On burners with pilots recheck pilot to make sure its operation...

Page 11: ...ate the air flow switch in the non recycling circuit ensure that when main flame lights the air flow switch is not so critically set as to allow occasional momentary opening of the air switch contacts D Occasional low voltage supply Have local utility correct Make certain the burner control circuit transformer if supplied is correct for the voltage and power VAC being supplied E Occasional low gas...

Page 12: ...t B Gas cock upstream of train inlet not fully open Check and correct C Gas line obstructed Check and correct D Gas train main and or lead test cocks not fully open Check and correct E Gas supply line between gas company regulator and burner inlet too small Check supply pressure at meter determine pressure drop and increase line size as required or raise supply pressure to compensate for small lin...

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