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DURAWATT

® 

ELECTRIC WATER HEATER 

 

PV500-6   09/07

 

8

 

 

 

Sediment / Lime Scale Removal 

 
Waterborne impurities consist of the particles of soil and sand which settle out and form a layer of sediment on the bottom 
of the tank and adheres to heat exchange surfaces.  The amount of calcium carbonate (lime) released from water is in 
direct proportion to water temperature and usage. The higher the water temperature or water usage, the more lime 
deposits are dropped out of the water. Lime accumulation not only reduces the life of the equipment but also reduces 
efficiency of the heater.    

 
 

T & P Relief Valve

 

 
The pressure relief valve should be checked at regular intervals by manually opening the valve. The openings inside the 
valve may become restricted by a buildup of scale and become inoperative. If the valve does not open and close properly 
and does not blow off internal pressure when tested, it must be replaced. Shut down heater, relieve internal pressure and 
replace relief valve with a like kind or one meeting the requirements stated on the rating decal located adjacent to the 
relief valve mounting location.  

 

 

Low Water Cut-Off 

 

 
The standard low water control is electronic. Inspection should be made of the electrode on water heaters equipped with 
electronic low water devices.  

 

 

Electrical Connections 

 
Check all 

electrical connections

 approximately one to two weeks after initial start-up to assure tightness. Heating and 

cooling from operation can loosen connections.  Visually inspect wire terminal points for any discoloration on a monthly 
basis. Discoloration is likely due to a loose connection at the point nearest discoloration. Check 

Contactors

 periodically 

and clean if necessary and repair or replace pitted points caused by foreign particles. Check 

Fuses

 periodically for 

continuity and replace if necessary with the same dual-element type.   

 

 

REPLACING ELECTRIC ELEMENTS 

 
Some electric heating elements installed in dished heads may be factory bent to allow clearance from adjacent elements.  
Replacement elements must be identical to the original equipment installed. The 

Bend Angle

 

Stamp #

 is required for all 

replacement electric element requests. 

Important:

 Install the element facing away from the center of the head. 

 
 

 

FIGURE 4 

BEND ANGLE 

STAMP 

25° #1 
18° #2 

FIGURE 4 

Note: No stamp on element flange means that element is not bent. 

Typical Electric Element   

Summary of Contents for 500-6

Page 1: ...t perform installation and service WARNING Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the unit and to replace any part of the control system and any other items affecting safe appliance operation Failure to follow these instructions can cause property damage personal injury or loss of life TO THE INSTALLER After installatio...

Page 2: ...DURAWATT ELECTRIC WATER HEATER PV500 6 09 07 2 TYPICAL CONSTRUCTION FIGURE 1 Without 23 Diameter Tank Access FIGURE 2 With 23 Diameter Tank Access ...

Page 3: ...THE PHYSICALLY HANDICAPPED HOSPITALS AND NURSING HOMES ELDER CARE FACILITIES AND REST HOMES ORPHANAGES AND CHILD CARE FACILITIES OTHER INSTALLATIONS WHERE RESPONSE TO CONTACT WITH HOT WATER MAY BE SLOWER OR WHERE THE DANGER OF HOT WATER CONTACT IS GREATER Thermostatically controlled mixing valves must be used in the design of the potable hot water system Potable hot water should be tempered to no ...

Page 4: ... 3 Locate the foundation on a pitched floor near a suitable drain or make other provisions to prevent contact to areas of the building subject to water damage should the boiler or a water connection leak The drain must be sufficient to contain water in excess of 210 F INSTALLATION WARNING Use industry standard safe rigging methods when attempting to lift or move this product Failure to follow thes...

Page 5: ...MPORTANT Check all wiring connections in heater and element enclosure to assure tightness prior to energizing NOTE Use only copper wire of proper sizing for incoming service Damage resulting from use of aluminum wiring is excluded from coverage under the warranty of this unit ELECTRONIC LOW WATER CUTOFF The device consists of a probe in the tank that acts as a switch closed when submerged in water...

Page 6: ...e elements have 3 terminals 1 phase elements have 6 terminals FIGURE 3 2 Check all electrical connections for tightness before turning the unit on 3 Energize manual disconnect switch Check for proper voltage with voltmeter on power circuit Voltage should not vary more than 5 from voltage shown on data plate If voltage exceeds these limits immediately turn off main disconnect and contact utility co...

Page 7: ...proper performance MAINTENANCE A preventative maintenance program is required to ensure a long trouble free life of the water heater Maintenance Schedule COMPONENT OPERATION INTERVAL REQUIRED Tank Sediment Removal Every 3 Months Flushing Relief Valve Inspect Every 6 Months Test Electrical Connections Inspect Monthly Inspect for wire discoloration Electric Elements Check Every 6 Months Amp Draw Ele...

Page 8: ...ief valve mounting location Low Water Cut Off The standard low water control is electronic Inspection should be made of the electrode on water heaters equipped with electronic low water devices Electrical Connections Check all electrical connections approximately one to two weeks after initial start up to assure tightness Heating and cooling from operation can loosen connections Visually inspect w...

Page 9: ...of the scale buildup is also determined by the watt density of the element It is good maintenance practice to remove and clean 80 W in 18kW density elements on a monthly basis The interval between removal and cleaning can usually be extended to six months when 40 W in 9kW density elements are installed Most installations where 20 W in 4 1 2kW density elements are used require only annual cleaning ...

Page 10: ... READING MAY VARY FROM ZERO DIRECT SHORT TO SEVERAL HUNDRED OHMS PARTIAL SHORT IN ANY CASE WHERE THE OHM READING IS NOT INFINITY THE ELEMENT SHOULD BE REPLACED B C 26 39 39 C A 26 39 18 240 A B 7 20 B C 7 10 10 C A 7 10 18 208 A B 5 15 B C 5 7 5 7 5 C A 5 7 5 9 480 A B 51 153 B C 51 76 5 76 5 C A 51 76 5 9 240 A B 13 39 B C 13 19 5 19 5 C A 13 19 5 9 208 A B 10 30 B C 10 15 15 C A 10 15 4 5 480 A ...

Page 11: ...DURAWATT ELECTRIC WATER HEATER PV500 6 09 07 11 FIGURE 7 FIGURE 6 TYPICAL WIRE TERMINATIONS FIGURE 8 TYPICAL SINGLE PHASE WIRING TYPICAL THREE PHASE WIRING FIGURE 10 FIGURE 9 ...

Page 12: ...efore the 40W in 2 is rated for 14 kW instead of 9 kW KW VOLTAGE 3 Ø AMPS PER ELEMENT 1 Ø AMPS PER ELEMENT AMPS PER LEG AMPS TOTAL AMPS PER LEG AMPS TOTAL 14 kW 600V 13 1 2 13 1 2 7 kW 600V 7 7 18 kW 480V 22 22 9 kW 480V 11 11 4 5 kW 480V 5 1 2 5 1 2 18 kW 240V 44 44 25 75 9 kW 240V 22 22 13 38 4 5 kW 240V 11 11 6 18 18 kW 208V 50 50 29 87 9 kW 208V 25 25 15 44 4 5 kW 208V 12 1 2 12 1 2 7 22 TABLE...

Page 13: ...ecial fasteners with similar grade 8 bolts washers and nuts Install the flange bolts and nuts with a flat washer under each bolt head and nut First snug them in an alternating star pattern Then using a calibrated torque wrench and in an alternating star pattern tighten the bolts in 2 increments 95 ft lbs and 145 ft lbs Use a small amount of silicone RTV to hold the o ring in place while positionin...

Page 14: ...put Consult local PVI representative Hot water lines not insulated Add insulation it will protect against heat loss and save on cost of operation Power fuse s blown Check fuses for continuity Replace if blown If blown determine cause of break before replacing with same type fuse Contractor s not closing Check coil for continuity If defective replace Thermostat s not correctly set Check to assure p...

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