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DURAWATT

® 

ELECTRIC WATER HEATER 

 

PV500-6   09/07

 

7

 

 

 

8.  If an optional proportional sequencer is furnished, adjust set point to desired water temperature. (All other temperature   

controls must be set above the sequencer’s set point.) Refer to manufacturer’s product literature for servicing, 
operation and maintenance of proportional sequencer.

 

 

9.  After startup and with the water heater operating, allow the water in the tank to reach the desired temperature and de-

energize the heating elements. Draw hot water from a nearby faucet or outlet until the heating elements come back 
on. This will check for proper operation of the thermostats and other operating controls. 

 
 
IMPORTANT: After approximately 30 minutes of operation, turn off all power to the unit. With main disconnect 
off, check each wire connection and fuse clip for elevated temperature. If an elevated temperature is noted, there 
is a loose connection at the point of greatest heat. All connections must be tight for proper performance.

  

 

 
MAINTENANCE 

 
A preventative maintenance program is required to ensure a long trouble-free life of the water heater.   
 

Maintenance Schedule 

 

COMPONENT 

OPERATION 

INTERVAL 

REQUIRED 

Tank 

Sediment Removal 

Every 3 Months 

Flushing 

Relief Valve 

Inspect 

Every 6 Months 

Test 

Electrical Connections 

Inspect 

 Monthly 

Inspect for wire discoloration 

Electric Elements 

  Check  

Every 6 Months 

Amp Draw 

Electric Elements 

Remove & Clean 

See Page 9 

 

 
 
Flushing 

 

1.  Turn off the heater electrical disconnect switch. 
 
2.  Open the drain valve and allow water to flow until it runs clean. 
 
3.  Close the drain valve when finished flushing. 
 
4.  Turn on the heater electrical disconnect switch. 

 
 
Draining the Tank 
 

The heater must be drained if it is to be shut down and exposed to freezing temperature. Maintenance and service 
procedures may also require draining the heater. 
 
1.  Turn off the heater electrical disconnect switch. 
 
2.  Close the cold water inlet and hot water outlet valve to heater. 
 
3.  Open a relief valve to vent the tank pressure. 
 
4.  Open the heater drain valve. 
 
5.  If the heater is being drained for an extended shutdown, it is suggested the drain valve be left open during this period. 
 
 
 

 

Summary of Contents for 500-6

Page 1: ...t perform installation and service WARNING Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the unit and to replace any part of the control system and any other items affecting safe appliance operation Failure to follow these instructions can cause property damage personal injury or loss of life TO THE INSTALLER After installatio...

Page 2: ...DURAWATT ELECTRIC WATER HEATER PV500 6 09 07 2 TYPICAL CONSTRUCTION FIGURE 1 Without 23 Diameter Tank Access FIGURE 2 With 23 Diameter Tank Access ...

Page 3: ...THE PHYSICALLY HANDICAPPED HOSPITALS AND NURSING HOMES ELDER CARE FACILITIES AND REST HOMES ORPHANAGES AND CHILD CARE FACILITIES OTHER INSTALLATIONS WHERE RESPONSE TO CONTACT WITH HOT WATER MAY BE SLOWER OR WHERE THE DANGER OF HOT WATER CONTACT IS GREATER Thermostatically controlled mixing valves must be used in the design of the potable hot water system Potable hot water should be tempered to no ...

Page 4: ... 3 Locate the foundation on a pitched floor near a suitable drain or make other provisions to prevent contact to areas of the building subject to water damage should the boiler or a water connection leak The drain must be sufficient to contain water in excess of 210 F INSTALLATION WARNING Use industry standard safe rigging methods when attempting to lift or move this product Failure to follow thes...

Page 5: ...MPORTANT Check all wiring connections in heater and element enclosure to assure tightness prior to energizing NOTE Use only copper wire of proper sizing for incoming service Damage resulting from use of aluminum wiring is excluded from coverage under the warranty of this unit ELECTRONIC LOW WATER CUTOFF The device consists of a probe in the tank that acts as a switch closed when submerged in water...

Page 6: ...e elements have 3 terminals 1 phase elements have 6 terminals FIGURE 3 2 Check all electrical connections for tightness before turning the unit on 3 Energize manual disconnect switch Check for proper voltage with voltmeter on power circuit Voltage should not vary more than 5 from voltage shown on data plate If voltage exceeds these limits immediately turn off main disconnect and contact utility co...

Page 7: ...proper performance MAINTENANCE A preventative maintenance program is required to ensure a long trouble free life of the water heater Maintenance Schedule COMPONENT OPERATION INTERVAL REQUIRED Tank Sediment Removal Every 3 Months Flushing Relief Valve Inspect Every 6 Months Test Electrical Connections Inspect Monthly Inspect for wire discoloration Electric Elements Check Every 6 Months Amp Draw Ele...

Page 8: ...ief valve mounting location Low Water Cut Off The standard low water control is electronic Inspection should be made of the electrode on water heaters equipped with electronic low water devices Electrical Connections Check all electrical connections approximately one to two weeks after initial start up to assure tightness Heating and cooling from operation can loosen connections Visually inspect w...

Page 9: ...of the scale buildup is also determined by the watt density of the element It is good maintenance practice to remove and clean 80 W in 18kW density elements on a monthly basis The interval between removal and cleaning can usually be extended to six months when 40 W in 9kW density elements are installed Most installations where 20 W in 4 1 2kW density elements are used require only annual cleaning ...

Page 10: ... READING MAY VARY FROM ZERO DIRECT SHORT TO SEVERAL HUNDRED OHMS PARTIAL SHORT IN ANY CASE WHERE THE OHM READING IS NOT INFINITY THE ELEMENT SHOULD BE REPLACED B C 26 39 39 C A 26 39 18 240 A B 7 20 B C 7 10 10 C A 7 10 18 208 A B 5 15 B C 5 7 5 7 5 C A 5 7 5 9 480 A B 51 153 B C 51 76 5 76 5 C A 51 76 5 9 240 A B 13 39 B C 13 19 5 19 5 C A 13 19 5 9 208 A B 10 30 B C 10 15 15 C A 10 15 4 5 480 A ...

Page 11: ...DURAWATT ELECTRIC WATER HEATER PV500 6 09 07 11 FIGURE 7 FIGURE 6 TYPICAL WIRE TERMINATIONS FIGURE 8 TYPICAL SINGLE PHASE WIRING TYPICAL THREE PHASE WIRING FIGURE 10 FIGURE 9 ...

Page 12: ...efore the 40W in 2 is rated for 14 kW instead of 9 kW KW VOLTAGE 3 Ø AMPS PER ELEMENT 1 Ø AMPS PER ELEMENT AMPS PER LEG AMPS TOTAL AMPS PER LEG AMPS TOTAL 14 kW 600V 13 1 2 13 1 2 7 kW 600V 7 7 18 kW 480V 22 22 9 kW 480V 11 11 4 5 kW 480V 5 1 2 5 1 2 18 kW 240V 44 44 25 75 9 kW 240V 22 22 13 38 4 5 kW 240V 11 11 6 18 18 kW 208V 50 50 29 87 9 kW 208V 25 25 15 44 4 5 kW 208V 12 1 2 12 1 2 7 22 TABLE...

Page 13: ...ecial fasteners with similar grade 8 bolts washers and nuts Install the flange bolts and nuts with a flat washer under each bolt head and nut First snug them in an alternating star pattern Then using a calibrated torque wrench and in an alternating star pattern tighten the bolts in 2 increments 95 ft lbs and 145 ft lbs Use a small amount of silicone RTV to hold the o ring in place while positionin...

Page 14: ...put Consult local PVI representative Hot water lines not insulated Add insulation it will protect against heat loss and save on cost of operation Power fuse s blown Check fuses for continuity Replace if blown If blown determine cause of break before replacing with same type fuse Contractor s not closing Check coil for continuity If defective replace Thermostat s not correctly set Check to assure p...

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