PVA Spectra Operation Manual Download Page 10 | Manualshive

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Spectra UV

Revision D

/

January 2022

Page 10 of 47

Environmental

Noise and Light Levels

203B

There are no standard lamp or power configurations. Refer to the separate Heraeus UV
literature for information on the noise and light levels. Do not look directly at any UV light
source.

Materials/Chemicals

204B

There are no dangerous materials or chemicals used in the operation of the machine. Refer
to the MSDS sheet on the material being cured.

Hazards Due to Contact

205B

The Spectra UV cure module is designed in such a way as to minimize injury from contact
with any accessible portion of the machine. However, under certain modes of operation, it
is possible to enter the work area while the module is in operation. Only a qualified person
should do this. All hot surfaces are indicated with a warning label.

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Summary of Contents for Spectra

Page 1: ...S 176B Spectra UV Cure Module Operation Manual Revision D INNOVATION PRECISION EXCELLENCE ...

Page 2: ...ument with respect to changes subsequently made 178BPrecision Valve and Automation Inc makes no representation or warranty expressed implied or statutory with respect to and assumes no responsibility for the accuracy completeness sufficiency or usefulness of the information contained herein No warranties of merchantability or fitness for purpose shall apply 179BThis document including the informat...

Page 3: ...ion 9 Environmental 10 Noise and Light Levels 10 Materials Chemicals 10 Hazards Due to Contact 10 Setup 11 Installation 11 Conveyor Width Adjustment 13 SMEMA 14 Operating Safety 15 Notices and Warnings 15 Safety Circuit 15 Doors 15 Light Tower Operation 16 Emergency Stop Button 16 Operation 17 Startup Procedure 17 Shutdown Procedure 18 Cycle Stop 19 Auto Cycle 20 All Modes 20 Full Processing Safe ...

Page 4: ... Processing Modes 31 Conveyor Width 31 Rename Recipe 32 Settings 33 Global Settings 33 Fault Recovery Procedure 35 Recovery Procedure for Emergency Stop or Open Door 35 Recovery Procedure for Low Air Pressure 35 Recovery Procedure for Exhaust Fan Failure 36 Recovery Procedure for UV Lamp Failure 36 Recovery Procedure for Board Processing Failure 36 Recovery Procedure for Board Stop Failure 36 Rein...

Page 5: ...echnical Support 40 Definitions 40 OIT 40 PLC 40 PVA 40 Fault Diagnosis 41 Maintenance 42 Number of Lamps 42 Lamp Height 43 Irradiance and Dose 44 Chain Adjustment 45 Standard Conveyor 45 Pin Conveyor 45 Warranty 46 PVA Warranty Policy 46 Table of Figures 47 ...

Page 6: ...90BWebsite http www pva net 191BEmail info pva net 192BTechnical Support 193BTel 1 844 734 0209 194BEmail cs pva net Document History Revision Revision Date Reason for Changes REV D December 2021 Address change and Maintenance and Installation updates REV C February 2020 Spectra Version 1 9 Updates REV B February 2018 Maintenance and Processing Mode Updates REV A October 2016 Initial Release 421BN...

Page 7: ... unit Never put hands or tools in areas with this symbol when the machine is in operation A dangerous condition may exist Read and understand the manuals provided with the unit before any repairs or maintenance is done Only a qualified individual should do service Use caution when there are pressurized vessels Find and repair any leaks immediately Always wear appropriate safety equipment when you ...

Page 8: ...ly qualified personnel should enter areas designated with this symbol Laser light source present Do not stare directly into the beam Do not use in the presence of highly reflective surfaces Pinch hazard from moving parts Avoid contact Hot surface Avoid contact Warning Ultraviolet UV light hazard Do not look directly at the UV light source Personal Protective Equipment 196BDo not look into the UV o...

Page 9: ...cess multiple boards Upstream and downstream ends are SMEMA Surface Mount Equipment Manufacturers Association rated for integration into a production line The unit is designed to operate with PVA dispensing systems 200BThe operator interface terminal OIT is used to control the machine Machine status and error messages are shown on the OIT and the light tower All operators must have read the manual...

Page 10: ...04BThere are no dangerous materials or chemicals used in the operation of the machine Refer to the MSDS sheet on the material being cured Hazards Due to Contact 205BThe Spectra UV cure module is designed in such a way as to minimize injury from contact with any accessible portion of the machine However under certain modes of operation it is possible to enter the work area while the module is in op...

Page 11: ...SI ASME B30 2 1983 Installation 1 36BPlug the machine into an appropriate power source Refer to the legend plate on the electrical enclosure door The electrical service should be correctly grounded and the power source clean A line conditioner may be necessary if there is high power equipment operating off the same source Poor quality power can cause errors 423BWarning Failure to comply with elect...

Page 12: ...0 CFM exhaust connections The facility exhaust must be able to draw 600 CFM at the inlet connection to the Spectra 7 Ensure that the blower s in the Spectra are spinning in the correct direction With the factory exhaust connection disconnected turn the blower on and make sure the exhaust is coming out of the Spectra Refer to Section 9 2 on how to turn the fans on via the HMI 8 If the blowers are r...

Page 13: ...ted use the hand crank to adjust the conveyor width 1 41BPut a board on the conveyor 2 42BTurn the hand crank clockwise to decrease the conveyor width or counterclockwise to increase the conveyor width 2BFigure 4 Hand Crank 3 43BMove the board back and forth on the conveyor to make sure that it slides smoothly and does not catch or drag Continue to adjust the width as necessary ...

Page 14: ...al Equipment Interface Standard is used to make sure the sequence of boards is correct If these connections are not in place boards cannot move from one machine to another SMEMA cables have male 14 pin amp type CPC connectors The cables are straight through so orientation does not matter 212BOn each module the wire to the J1 plug must connect to the J2 plug on the machine upstream Similarly the J2...

Page 15: ... before using this equipment 47BDo not disable the safety features of the machine 48BLock out and tag out the power supply before you service or clean any part of this equipment 49BUse only replacement parts recommended or supplied by the manufacturer 50BAlways remain clear of all moving parts when the system is in operation Safety Circuit 215BThe main power to the module is monitored and controll...

Page 16: ... in Auto Cycle due to operator intervention It flashes when the module is in cycle but the cycle is halted due to a module problem It is off at all other times 54BThe buzzer cycles with the red indicator during module errors 218BState 219BRed 220BAmber 221BGreen 222BBuzzer 223BCycle Stop 224BON 225BOFF 226BOFF 227BOFF 228BAuto Cycle 229BOFF 230BON 231BOFF 232BOFF 233BIn Cycle 234BOFF 235BOFF 236BO...

Page 17: ...he legend plate on the door of the electrical enclosure for the correct setting 2 58BConfirm all doors are closed 3 59BEngage the Emergency Stop button 6BFigure 7 Emergency Stop Button 4 60BOn each lamp power supply turn the power switch to the On position and push the Lamp Control LAMP ON button 8BFigure 8 Lamp Power and Control Switch ...

Page 18: ...10BFigure 10 Enter Password Shutdown Procedure 1 64BWait for all boards to clear the module 2 65BSelect the Home icon or F3 on the OIT Wait for the Cycle stop screen 3 66BEngage the Emergency Stop button when the exhaust fan stops The module should not be shut down with parts in it 4 67BIf the module will be shut down longer than one day turn the main air supply to OFF 426BCAUTION Lock out and tag...

Page 19: ...d below 11BFigure 11 Cycle Stop 248BOptions in Cycle Stop are Auto Cycle Manual and Setup Select F1 or the auto cycle icon to operate the module in Auto Cycle Select F3 or the manual icon to operate the module in Manual mode Select ESC or the settings icon to go to Setup mode and view or change the operating parameters of the module Select the Home icon or F3 from any mode to return to Cycle Stop ...

Page 20: ...Status Indicators display the current SMEMA status and the signals being sent and received Output from the module is in the box external signals are outside the box 2 69BThe Lamp Status Indicators display each lamp s individual status 70BA light on indicates a lamp bulb is on 71BA light flashing indicates a lamp bulb is preparing to turn on 72BA light off indicates a lamp bulb is off 3 73BIf the L...

Page 21: ...dling and processing 1 77BThe left screen is for Queue Zone Messages and will display information and state changes for the queue zone If enabled the Manual Load button will appear as well 2 78BThe right screen is for Process Zone Messages and will display information and state changes for the process zone If enabled the Manual Unload button will appear as well WARNING For machines that have line ...

Page 22: ...The UV Lamps have an automatic shutoff feature Inactive Timeout that turns the lamp s off after a set time The time for this is set at the factory The timer begins after a board clears the sensor just after the lamps 82BQuick Cure Mode The UV Lamps are on at all times unless a board is ready to exit the oven but the downstream machine is not ready At this point the lamps shut off to prevent a boar...

Page 23: ...F3 at any time to exit Manual mode Lamps 1 84BSelect the Manual mode icon or F3 from Cycle Stop 2 85BIn this screen you can operate the individual lamps 14BFigure 14 Lamps Screen 3 86BSelect the lamp to turn the lamp on or off 427BNote The lights will not operate if the exhaust blowers are off 4 87BThe time shown next to the lamp is the total time the lamp has been on 5 88BA Lamp Bulb Life Expired...

Page 24: ... arrows on the screen or the F1 and ESC button to scroll to the Manual Exhaust screen 3 91BSelect the exhaust fan to turn it on or off Exhaust fans must be on for the lamps to operate 15BFigure 15 Exhaust Screen Conveyor 428BNote The conveyor does not have to be on to adjust the conveyor speed settings 16BFigure 16 Conveyor Speed ...

Page 25: ...o enter 6 0 feet per minute press 6 To enter 6 5 feet per minute press 6 and then 5 Push the ENTER button The new speed will take effect immediately Conveyor Width 261BSome cure modules have auto conveyor adjust This is the manual mode screen for that option 1 97BSelect the Manual mode icon or F3 from Cycle Stop 2 98BUse the arrows on the screen or the F1 and ESC button to scroll to the Manual Con...

Page 26: ...yor width This will jog the conveyor width in a positive or negative direction 429BNote The clearboard sequence will not run prior to the jog Board Stops 1 104BSelect the Manual mode icon or F3 from Cycle Stop 2 105BUse the arrows or the F1 and ESC button to scroll to the Board Stops screen 3 106BSelect the Stop sensors to raise or lower the board stops 19BFigure 19 Board Stops ...

Page 27: ...dicators show the status of the SMEMA signals The indicators inside the box are the signals for the module and the indicators outside of the box are the signals received from the upstream and downstream machines 4 110BPress the center indicators to toggle the upstream and downstream signals on and off Manual Shutters 1 111BPress to raise and lower the inlet and outlet conveyor shutters 21BFigure 2...

Page 28: ...47 Manual PIP Status 267BThis screen shows the status of the conveyor s PIP inputs including the inlets queue and process 430BNote The Process End PIP will only show if there are no bottom lamps present in the system 22BFigure 22 Manual PIP Status ...

Page 29: ...wn may be different depending on module configuration Lamps 270BUse the arrows on the screen or the F1 and ESC button to scroll to the Setup Lamps screen 1 114BSelect the lamp to toggle the lamp function on and off If a lamp selection is ON it will turn on in auto mode If the lamp selection is OFF it will not turn on in auto mode 23BFigure 23 Setup Lamps 2 115BThe time displayed next to each bulb ...

Page 30: ...speed in feet per minute No decimal is required For example to enter 6 0 feet per minute press 6 To enter 6 5 feet per minute press 6 and then 5 Push the ENTER button The new speed will take effect immediately 4 125BThe Recipe will display which Conveyor Processing Mode is selected Use the arrows to scroll through the process modes Full Processing Safe Processing Quick Cure and Passthrough See Sec...

Page 31: ... part is fully cured and ready to leave the oven Single Zone Conveyor 433BNote Full processing and safe processing mode have two board trafficking speeds one for parts moving in out and one for the zone under the lamp 131BPassthrough Mode A part enters the oven and is trafficked downstream No curing takes place Queue 132BQuick Cure Mode A part enters the oven and is trafficked downstream The light...

Page 32: ... Current Conveyor Width 435BNote The clear board sequence will not run prior to the jog 436BNote The conveyor width setpoint will not update during the manual jog 275BUse the Page icons or the F2 and F4 keys to scroll through the Recipes The Recipe name is shown at the top of the screen Rename Recipe 1 137BUse the arrows on the screen or the F1 and ESC button to scroll to the Setup Rename Recipe s...

Page 33: ...e the board has passed the inlet PIP sensor The default time is 3 seconds 2 142BThe Part Offload Buzzer Alarm allows a periodic alarm to sound if a board is waiting for downstream SMEMA for more than the designated timer value The default time is 30 seconds Global Settings 28BFigure 28 Global Settings 1 1 143BUnit Selection allows you to choose between standard or metric units 2 144BEnable Conveyo...

Page 34: ...abled this will allow the manual trigger of the SMEMA Upstream Board Available signal by pressing the queue zone message box during Auto Cycle 2 146BIf Manual Unload is enabled this will allow the manual trigger of the SMEMA Downstream Ready signal by pressing the process zone message box during Auto Cycle ...

Page 35: ...Wait for the module to cool or wear protective clothing Recovery Procedure for Emergency Stop or Open Door 282BIf the operator uses one of the Emergency Stop push buttons or the machine encounters a system error this procedure should be used to return the machine to the Cycle Stop state 1 153BDisengage the Emergency Stop button or close all doors 2 154BPress the green POWER ON button Recovery Proc...

Page 36: ...d the fault in Manual mode If the lamp does not operate correctly refer to the separate Heraeus UV literature 163BOpen the front doors to check the LED status on the lamp systems Recovery Procedure for Board Processing Failure 1 164BOpen the access doors 2 165BMake sure no boards are jammed in the chains Use caution as the module will be hot 3 166BIf there is a board jammed wait until the module i...

Page 37: ...he first sensor in the process flow For multiple boards wait until the first board has cleared the module before processing another one Continue until all unfinished boards are cured The operator can then return to normal board processing 440BNote The operator must be careful when activating any sensors Any inadvertent activation of a sensor may throw the program s operations out of sync and most ...

Page 38: ...er Supply LED s 298BLamp 3 System Fault Check Power Supply LED s 299BLamp 4 System Fault Check Power Supply LED s 300BLamp 5 System Fault Check Power Supply LED s 301BLamp 6 System Fault Check Power Supply LED s 302BLamp 1 Intensity Fault Check Power Supply LED s 303BLamp 2 Intensity Fault Check Power Supply LED s 304BLamp 3 Intensity Fault Check Power Supply LED s 305BLamp 4 Intensity Fault Check...

Page 39: ...6BConveyor Width CAN4 Communication Timeout 327BConveyor Width CAN4 Drive Mapping Fault 328BConveyor Transfer CAN3 Drive Enable Fault Initialization Failed 329BConveyor Transfer CAN3 Drive Enable Fault Ready to Switch On State Failed 330BConveyor Transfer CAN3 Drive Enable Fault Switch On State Failed 331BConveyor Transfer CAN3 Drive Enable Fault Operation Enabled State Failed 332BConveyor Width C...

Page 40: ... 1 844 734 0209 You can also email cs pva net to create a support ticket Before you contact PVA have the following information ready 1 170BRecord all the information on the OIT when the error occurred include any error messages that may appear 2 171BRecord the operation in progress when the module had the error when did the problem occur during which step did it occur etc 3 172BIf the error was no...

Page 41: ...e cables and correct loose connections 371BA module in the system is turned off 372BTurn on the inactive module 373BExhaust fan failure 374BA fuse is blown 375BExamine and reset fuses FU11 FU12 FU13 in the electrical enclosure 376BPart in place sensor 377Bfailure 378BA cable is loose or 379Bdisconnected 380BExamine the cables and 381Bcorrect loose connections 382BThe conveyor does not run 383BOper...

Page 42: ...ct chains and sprockets for wear Adjust chain tension if necessary See 14 4 for chain adjustment Remove dust dirt from bottom cabinet where power supplies reside Vacuum and wipe down area Clean air intakes on power supply by vacuuming 32BFigure 32 Maintenance Schedule Refer to the PVA Spectra Spare Parts Catalog for parts information Refer to the Heraeus manual for maintenance troubleshooting and ...

Page 43: ... the UV lamp s can be adjusted with the lamp height adjustment handles There are two adjustment handles on the left and right sides of the UV lamp mount There are four total adjustment handles for the top lights and four for the bottom 1 173BTo adjust the lamp height turn the adjustment handles counterclockwise until they are loose Make sure you loosen the handles on both sides 33BFigure 34 Adjust...

Page 44: ...r material manufacturers recommendations for UV irradiance and dose requirements for your material Irradiance Irradiance is the intensity of the UV The maximum irradiance is achieved with the lamp assembly at 2 1 in 53 3 mm from the target see Section 14 2 Distances farther and closer will result in lower intensity Dose UV dose is a function of irradiance and time Slowing down the conveyor speed w...

Page 45: ... slack at room temperature to allow the conveyor to expand when it is hot and in use The chain should sag to the bottom of conveyor extrusion Proper tension of the chain is shown below at room temperature 33BFigure 37 Proper Chain Tension Pin Conveyor The pin conveyor has an adjustment screw and tensioner To increase the tension turn the adjustment screw clockwise To loosen turn counterclockwise A...

Page 46: ...ry authorized dealers will void all warranties 413BAll PVA warranties extend only to the original purchaser Third party warranty claims will not be honored at any time 414BPrior to returning a product for a warranty claim a return authorization must be obtained from PVA s customer service department Authorization will be issued either via the telephone facsimile or in writing upon your request 415...

Page 47: ...gure 15 Exhaust Screen 24 16BFigure 16 Conveyor Speed 24 17BFigure 17 Conveyor Adjust 25 18BFigure 18 Conveyor Jog 26 19BFigure 19 Board Stops 26 20BFigure 20 SMEMA 27 21BFigure 21 Manual Shutters 27 22BFigure 22 Manual PIP Status 28 23BFigure 23 Setup Lamps 29 24BFigure 24 Setup Cure 30 25BFigure 25 Conveyor Adjust 31 26BFigure 26 Setup Rename Recipe 32 27BFigure 27 Setup Settings 33 28BFigure 28...

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