PurePro PIPE N' GOTD-41ZPGLP Installation & Operation Manual Download Page 9

-9-

CIRCULATOR RELAY BOX

1

2

3

4

C1

C2

Indirect

Aquastat

LIVE NEUT

PR

OUT

PR

IN

L1

L2

L1

L2

T

T

HEATING

CIRCULATOR

REMOVE JUMPER

BETWEEN 1 & 3

3

HONEYWELL L8148A OR SIMILAR W/PRIORITY

CIRCULATOR RELAY BOX

LIVE NEUT

PR

OUT

PR

IN

1

2

3

4

L1

L2

Indirect

Aquastat

L1 L2

B2

B

HONEYWELL L8148J W/MILLIVOLT GAS VALVE

WHITE RODGERS 8J48A W/24V GAS VALVE

CIRCULATOR RELAY BOX

Indirect

Aquastat

L2

LIVE NEUT

PR

OUT

PR

IN

3

4

2

1

L1

L2

L1

B

W

CIRCULATOR RELAY BOX

Indirect

Aquastat

L2

LIVE NEUT

PR

OUT

PR

IN

3

4

2

1

L1

MULTI-ZONE

CONTROL

PRIORITY

ZONE

THERMOSTATS

ZONE OUTPUTS

T  T

T  T

T  T

TYPICAL MULTI-ZONE CONTROL

Summary of Contents for PIPE N' GOTD-41ZPGLP

Page 1: ...F THE NATIONAL PLUMBING CODE AND NATIONAL ELECTRIC CODE AS APPLICABLE THIS IS THE SAFETY ALERT SYMBOL IT IS USED TO ALERT YOU TO POTENTIAL PERSONAL INJURY AND OTHER HAZARDS OBEY ALL SAFETY MESSAGES TH...

Page 2: ...heater will be supplied just as another zone This means that if all space heating zones call for hot boiler water at the same time the water heater may not be supplied with enough hot boiler water to...

Page 3: ...e the existing diaphragm expansion tank 3 REQUIRED COMPONENTS AND ACCESSORIES CHECKLIST SHUTOFF VACUUM RELIEF THERMAL EXPANSION MODEL CIRCULATOR ZONE VALVE VALVE BREAKER VALVE TANK DRAIN PRO 41ZPG Inc...

Page 4: ...bing code BOILER PIPING 1 Plumb the BOILER SUPPLY line The circulator and flow check are factory installed 2 Pipe the BOILER RETURN connection to the boiler return line Be sure the return line is NOT...

Page 5: ...Thermal Expansion Tank PIPING MODELS WITH PRE INSTALLED CIRCULATOR W INTEGRAL FLOW CHECK 5...

Page 6: ...ed directly to the threaded pipe marked BOILER SUPPLY Alternately the circulator can be placed anywhere on the boiler supply line 2 Pipe the BOILER RETURN connection to the boiler return line Be sure...

Page 7: ...Thermal Expansion Tank PIPING USING SEPARATE CIRCULATOR PUMP RECOMMENDED Thermal Expansion Tank PIPING USING ZONE VALVE WITH EXISTING HEATING SYSTEM CIRCULATOR 7...

Page 8: ...he unit Ensure that the proper conduit and connections are used per your local code In lieu of local code the National Electric Code should be followed DHW AQUASTAT FACTORY WIRED LINE OUT CANCELS ON C...

Page 9: ...LIVE NEUT PR OUT PR IN 1 2 3 4 L1 L2 Indirect Aquastat L1 L2 B2 B HONEYWELL L8148J W MILLIVOLT GAS VALVE WHITE RODGERS 8J48A W 24V GAS VALVE CIRCULATOR RELAY BOX Indirect Aquastat L2 LIVE NEUT PR OUT...

Page 10: ...al Control models select the appropriate diagram from the following pages Always disconnect power before wiring the control Ensure that the proper conduit and connectors are used per your local code I...

Page 11: ...X Boiler Aquastat Zone Outputs Priority or DHW Zone Thermostat Inputs Typical Multi Zone Relay Circulator Aquastat AQUASTAT AQUASTAT ZONE VALVES SCHEMATIC 3 PRIORITY W CIRCULATORS SCHEMATIC 4 3 WIRE...

Page 12: ...12 AQUASTAT BOILER CONTROL SCHEMATIC 5 HONEYWELL L8148E...

Page 13: ...considered normal and will clear as hot water is used 3 START HEATER Turn power on to the unit The knob should be rotated to the 120 F mark The circulator and boiler should start momentarily If not ch...

Page 14: ...plumbing 2 Reduce temperature setting 3 Re insert temperature sensor 4 Repair or replace 5 Clean repair or replace Noise from water heater 1 Air in boiler loop 2 Faulty circulator pump 3 Thermal expa...

Page 15: ...eries Heat Exchanger w Gasket and Nuts Pump not included 41 Gallon 2700 5007 41 Gallon 2700 5007 80 Gallon 2700 5009 80 Gallon 2700 500 Flange Gasket Only 2704 403 2704 403 Aquastat Well Assembly 2700...

Page 16: ...ter heater must be electrically grounded Electrical supply must come from the boiler side of boiler s emergency shut off switch in order to prevent unsafe boiler operation Chlorine Aggressive Water Th...

Page 17: ...ns ALL IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE SPECIFICALLY DISCLAIMED Limitations of Remedies THE REMEDIES CONTAINED IN THIS WA...

Page 18: ...18 Notes...

Page 19: ...19 Notes...

Page 20: ...20 Part 9040 658 9 06...

Reviews: